This document presents a novel method of manufacturing multilayered nonwoven fabrics consisting of submicron fibers, hydroentangled, meltfibrillated, and/or spunlaid web layers. The composite multilayered webs contain one or more submicron fiber webs placed between inner and outer layers of hydroentangled, meltfibrillated, and/or spunlaid web, forming a fabric that may be utilized in the manufacture of articles which serve as barriers, wipes or sorbent materials, or may have other potential applications. The created novel composite multilayered fabric may have increased loft, softness and bending length, may not be solely dependent upon an electrostatic charge to repel small particles and microbes, and may be formed from a broad selection of natural, synthetic, and recycled polymers, including petroleum- and plant-based, allowing polymer selection based on article lifecycle.

Aspects herein are directed to a recyclable, asymmetrical-faced composite nonwoven textile suitable for use in apparel and other articles and methods of making the same. In example aspects, the asymmetrical-faced composite nonwoven textile includes a first face formed, at least in part from a first entangled web of fibers and an opposite second face formed, at least in part from a second entangled web of fibers. When incorporated into an article of apparel, the first face forms an outer-facing surface of the article of apparel, and the second face forms an inner-facing surface of the article of apparel. The first face includes features making it suitable to form the outer-facing surface such as resistance to abrasion, and the second face includes features making it suitable to form an inner-facing surface such as a soft hand.

Aspects herein are directed to a recyclable, asymmetrical-faced composite nonwoven textile suitable for use in apparel and other articles and methods of making the same. In example aspects, the asymmetrical-faced composite nonwoven textile includes a first face formed, at least in part from a first entangled web of fibers and an opposite second face formed, at least in part from a second entangled web of fibers. When incorporated into an article of apparel, the first face forms an outer-facing surface of the article of apparel, and the second face forms an inner-facing surface of the article of apparel. The first face includes features making it suitable to form the outer-facing surface such as resistance to abrasion, and the second face includes features making it suitable to form an inner-facing surface such as a soft hand.

Aspects herein are directed to a recyclable, asymmetrical-faced composite nonwoven textile suitable for use in apparel and other articles and methods of making the same. In example aspects, the asymmetrical-faced composite nonwoven textile includes a first face formed, at least in part from a first entangled web of fibers and an opposite second face formed, at least in part from a second entangled web of fibers. When incorporated into an article of apparel, the first face forms an outer-facing surface of the article of apparel, and the second face forms an inner-facing surface of the article of apparel. The first face includes features making it suitable to form the outer-facing surface such as resistance to abrasion, and the second face includes features making it suitable to form an inner-facing surface such as a soft hand.

Aspects herein are directed to a recyclable, asymmetrical-faced composite nonwoven textile suitable for use in apparel and other articles and methods of making the same. In example aspects, the asymmetrical-faced composite nonwoven textile includes a first face formed, at least in part from a first entangled web of fibers and an opposite second face formed, at least in part from a second entangled web of fibers. When incorporated into an article of apparel, the first face forms an outer-facing surface of the article of apparel, and the second face forms an inner-facing surface of the article of apparel. The first face includes features making it suitable to form the outer-facing surface such as resistance to abrasion, and the second face includes features making it suitable to form an inner-facing surface such as a soft hand.

An insulation pad includes a binderless pack of glass fibers and an envelope around the binderless pack of glass fibers. The glass fibers are mechanically entangled by needling such that the binderless pack has a density of from 4.5 to 5.5 pounds per cubic foot. The insulation pad is used to insulate pipes and vessels.

An insulation pad includes a binderless pack of glass fibers and an envelope around the binderless pack of glass fibers. The glass fibers are mechanically entangled by needling such that the binderless pack has a density of from 4.5 to 5.5 pounds per cubic foot. The insulation pad is used to insulate pipes and vessels.

A loom system for making a fibrous preform may comprise a base, a bedplate coupled to the base, wherein the bedplate is configured to rotate about an axis of rotation, and an air entangling module coupled to the base. The air entangling module may comprise an air entangling head coupled to an outer support and an inner support, wherein the air entangling head is configured to apply a jet of air toward the bedplate at an entangling zone. The air entangling head may have freedom of motion along the outer support and the inner support, and may be configured to rest on top of a fibrous layer.

A method of needling a fiber layer, includes first needling the fiber layer by a needling head, during which the fiber layer is caused to move in translation relative to the needling head, wherein needles of the needling head are distributed uniformly over a surface of the needling head; after the first needling, shifting the fiber layer relative to the needling head along a shift direction through a distance d equal to N.Math.x.Math.p, where N is an integer not less than 1, x is a coefficient greater than 0, and less than 1, and p designates the pitch of two consecutive needles of the needling head along the shift direction; and second needling the fiber layer, after the shifting, and during which the fiber layer is moved in translation relative to the needling head, the needles not penetrating, during the second needling, into the holes formed during the first needling.

A method of needling a fiber layer, includes first needling the fiber layer by a needling head, during which the fiber layer is caused to move in translation relative to the needling head, wherein needles of the needling head are distributed uniformly over a surface of the needling head; after the first needling, shifting the fiber layer relative to the needling head along a shift direction through a distance d equal to N.Math.x.Math.p, where N is an integer not less than 1, x is a coefficient greater than 0, and less than 1, and p designates the pitch of two consecutive needles of the needling head along the shift direction; and second needling the fiber layer, after the shifting, and during which the fiber layer is moved in translation relative to the needling head, the needles not penetrating, during the second needling, into the holes formed during the first needling.