A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer.

A dispersible, nonwoven multistrata wipe material is provided that is stable in a wetting liquid and flushable in use. More particularly, multilayered structures including, but not limited to, two, three, or four layers are provided to form the dispersible nonwoven wipe material. The layers contain combinations of cellulosic and noncellulosic fibers, and optionally a binder or additive.

An airbag unit for a motor vehicle safety device includes an inflatable airbag and a cover. The inflatable airbag is formed of flexible material and provided in a rolled and/or folded package. The cover extends around at least part of the package. The cover includes a first cover portion and a second cover portion. The first cover portion is located on a first side of the package, and at least a region of the second cover portion being located on an opposite second side of the package. The second cover portion is substantially flexible and is connected to or formed integrally with the first cover portion, and the first cover portion has a predetermined stable shape and is relatively rigid in comparison to the second cover portion.

A capsule or container is provided having optimized recycling attributes. The capsule is provided for use in a machine for preparing a consumable product from capsules. The capsule includes a body that defines an interior space with an opening. A cover is disposed over the opening. A filter is disposed in the interior space to define a chamber between the filter and the cover. The body, filter and cover are preferably formed of the same substantially pure polymer material. Ingredients are disposed in the interior space for preparing a desired product. A hinge is provided to tether the cover to the body. The cover is attached with a peelable seal to the body so that cover may be peeled away from the body while remaining tethered at the hinge.

A process is provided for making a beverage capsule for use in a beverage preparing machine. The process includes the steps of: sealing a filter to an interior surface of a body for the beverage capsule to define an ingredients chamber; depositing a desired volume of desired ingredients into the ingredients chamber; and sealing a cover to the body to cover the opening. The cover is sealed to the body to define a hinge zone and a peel zone, wherein the hinge zone has a stronger seal than the peel zone.

The invention relates to an absorbent material on a nonwoven fabric basis, consisting of a fibrous gauze preferably having a longitudinally oriented initial fiber position, which is solidified by mesh formation while obtaining a three-dimensional fiber order. Furthermore, a fiber pile layer having a mainly vertical fiber orientation is formed, wherein the fiber pile layer has largely preponderantly a loop shape in a manner avoiding fiber tear-out. The material is in particular suitable for being used as a paint roller covering or dye-feeding roller, i.e. for applying liquid substances onto surface structures.

A mechanically deformed nonwoven comprising a plurality of protrusions extending outwardly from a first surface of the nonwoven and having openings c corresponding to the protrusions in a second surface of the nonwoven. The nonwoven has a Horizontal Bending Drop at 100 mm of at least 75 mm and a Z-Compliance Index of at least 50 mm.sup.3/N. The nonwoven can be used in absorbent articles such as diapers as an acquisition layer between the absorbent core and the backsheet and/or as a masking layer between an absorbent layer core and the backsheet.

Disclosed are, inter alia, a sound absorption and insulation material including a polyester hollow fiber, a polyester low-melting-point composite fiber and a polyester base fiber, a sound absorption and insulation pad for a floor including the same, and a manufacturing method thereof for improving the elasticity and sound absorption and insulation performance of the sound absorption and insulation material. The sound absorption and insulation material is an environmentally friendly material that can reduce discomfort due to the generation of volatile organic compounds (VOCs) and the emission of toxic gases during combustion. Also, the sound absorption and insulation pad including the sound absorption and insulation material can exhibit superior sound absorption performance, sound insulation performance and actual vehicle performance compared to a conventional sound absorption and insulation pad of the same thickness.

Composites where nonwoven fabrics having multicomponent synthetic fibers with adhered particles thereon are disclosed. The multicomponent fibers have at least one polymer component with a melting point below that of the other components, and the average apparent particle diameter is less than the average apparent fiber diameter. Methods of making the disclosed composites are also disclosed.

This disclosure relates to an article that includes a nonwoven substrate and a film supported by the nonwoven substrate. The film can include a first polymer and a polymer that is immiscible with the first polymer. The first polymer can include a polyolefin and the second polymer can include a polycycloolefin, a polymethylpentene, or a copolymer thereof.