A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.

Embodiments relate to a drawn composite fiber having a low thermal shrinkage, and a high single yarn strength, a non-woven fabric using the same, and a method of producing the same. The drawn composite fiber has a fineness of 0.6 dtex or less, a ratio between the cross-sectional areas of a sheath material and a core material (sheath material/core material) of 50/50 to 10/90, and a single yarn elastic modulus of 70 cN/dtex or more. The drawn composite is obtained by melt-spinning and a drawing treatment of an undrawn fiber having a sheath-core structure, in which the core material includes a resin containing a crystalline propylene-based polymer and having a melt flow rate of 10 to 30 g/10 min at a load of 21.18 N at 230° C., and the sheath material includes a resin containing an olefinic polymer where the melting point is lower than that of the core material.

A capsule or container is provided having optimized recycling attributes. The capsule is provided for use in a machine for preparing a consumable product from capsules. The capsule includes a body that defines an interior space with an opening. A cover is disposed over the opening. A filter is disposed in the interior space to define a chamber between the filter and the cover. The body, filter and cover are preferably formed of the same substantially pure polymer material. Ingredients are disposed in the interior space for preparing a desired product. A hinge is provided to tether the cover to the body. The cover is attached with a peelable seal to the body so that cover may be peeled away from the body while remaining tethered at the hinge.

The present invention relates to a biodegradable non-woven fabric, a method for producing a biodegradable non-woven fabric and a wipe or tissue. The biodegradable non-woven fabric comprises biodegradable fibers and pulp fibers. At least a part of the biodegradable fibers is entangled with each other. At least a part of the pulp fibers is covalently bonded to each other by at least one of the group consisting of a biodegradable binder, a biodegradable wet-strength agent and a biodegradable binder fiber.

A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer.

Provided is a heat-bondable composite fiber which comprises a first component that contains a polyester-based resin and a second component that contains a polyolefin-based resin having a melting point lower than that of the polyester-based resin by 15° C. or more and which has a concentric sheath-core structure in which, in a cross section of a fiber orthogonal to the lengthwise direction of the fiber, the second component occupies the outer periphery of the fiber, wherein elongation at break is 350% or more, and the ratio of elongation at break to fineness is 80%/dtex or more.

A roofing material including a bitumen or other hot melt coating disposed across a base sheet of stitch-bonded fabric incorporating a blend of standard and bi-component polyester staple fibers stitch-bonded with a plurality of parallel stitch lines of stitching yarn running in the machine direction. The bicomponent fibers may be heat activated and cooled prior to application of the hot melt coating thereby providing dimensional stability.

Nonwoven fabrics may be fashioned as topical delivery systems with increased and controllable rate of product release, while still possessing the requisite strength and durability for mass production and distribution. Such delivery systems comprise fabrics that are fashioned from micro-denier fibers that are produced by fibrillating bicomponent island-in-the-sea fibers. Facial masks made from these fabrics can achieve adequate product delivery in 3-5 minutes or less.

A thermoformable nonwoven composite containing a nonwoven layer which contains a plurality of first staple fibers, a plurality of first binder fibers having a first melting point, and a plurality of second binder fibers having a second melting point, wherein the first staple fibers, first binder fibers, and second binder fibers intertwine and cross at crossover points. The difference first melting point and the second melting point differ by at least about 15° C., and at least 95% by weight of all of the fibers in the nonwoven layer are polyester. The thermoformable nonwoven composite also contains a first resin formulation containing a first resin. The first resin is located within the nonwoven and located in at least a portion of the crossover points. The first staple fibers, the first and second binder fibers, and the first resin all contain a polymer from the same chemical class.

Nonwoven materials having at least one layer comprising high core bicomponent fibers are provided. The nonwoven materials can have multiple layers and are suitable for use in a variety of applications, including in absorbent products. The nonwoven materials can have improved resiliency and strength and can retain their structure under wetted conditions and after tension and compression.