Patent classifications
D07B2205/3035
DRAWING PROCESS AND WIRE OBTAINED BY DRAWING PROCESS
A steel wire has a microstructure that is completely ferritic, a mixture of ferrite and cementite or a mixture of ferrite and pearlite and has a weight content of carbon C such that C<0.05% and a weight content of chromium Cr such that Cr<12%. The process for drawing the wire comprises: at least one first uninterrupted series of steps of drawing the wire from a diameter D to a diameter d, at least one second uninterrupted series of steps of drawing the wire of diameter d to a diameter d, and one or more intermediate steps between the first and second uninterrupted series of steps of drawing the wire, the wire having a temperature less than or equal to 300 C. during the or each intermediate step.
DRAWING PROCESS AND WIRE OBTAINED BY DRAWING PROCESS
A steel wire has a microstructure that is completely ferritic, a mixture of ferrite and cementite or a mixture of ferrite and pearlite and has a weight content of carbon C such that C<0.05% and a weight content of chromium Cr such that Cr<12%. The process for drawing the wire comprises: at least one first uninterrupted series of steps of drawing the wire from a diameter D to a diameter d, at least one second uninterrupted series of steps of drawing the wire of diameter d to a diameter d, and one or more intermediate steps between the first and second uninterrupted series of steps of drawing the wire, the wire having a temperature less than or equal to 300 C. during the or each intermediate step.
Steel rod and high strength steel wire having superior ductility and methods of production of same
The present invention inexpensively provides with high productivity and good yield a steel rod superior in drawability and a steel wire superior in twistability using the same as a material, that is, draws a high strength steel rod superior in ductility where the chemical components contain C: 0.80 to 1.20%, Si: 0.1 to 1.5%, Mn: 0.1 to 1.0%, Al: 0.01% or less, Ti: 0.01% or less, one or both of W: 0.005 to 0.2% and Mo: 0.003 to 0.2%, N: 10 to 30 ppm, B: 4 to 30 ppm (of which, solute B is 3 ppm or more), and O: 10 to 40 ppm, which has a balance of Fe and unavoidable impurities, has an area percentage of pearlite structures of 97% or more, has a balance of non-pearlite structures, and has a total of the area percentage of the non-pearlite structures and the area percentage of the coarse pearlite structures of 15% or less, to obtain high strength steel wire superior in ductility having a tensile strength of 3600 MPa or more and a number density of voids of lengths of 5 m or more at the center of 100/mm.sup.2 or less.
Steel rod and high strength steel wire having superior ductility and methods of production of same
The present invention inexpensively provides with high productivity and good yield a steel rod superior in drawability and a steel wire superior in twistability using the same as a material, that is, draws a high strength steel rod superior in ductility where the chemical components contain C: 0.80 to 1.20%, Si: 0.1 to 1.5%, Mn: 0.1 to 1.0%, Al: 0.01% or less, Ti: 0.01% or less, one or both of W: 0.005 to 0.2% and Mo: 0.003 to 0.2%, N: 10 to 30 ppm, B: 4 to 30 ppm (of which, solute B is 3 ppm or more), and O: 10 to 40 ppm, which has a balance of Fe and unavoidable impurities, has an area percentage of pearlite structures of 97% or more, has a balance of non-pearlite structures, and has a total of the area percentage of the non-pearlite structures and the area percentage of the coarse pearlite structures of 15% or less, to obtain high strength steel wire superior in ductility having a tensile strength of 3600 MPa or more and a number density of voids of lengths of 5 m or more at the center of 100/mm.sup.2 or less.
STEEL WIRE
A steel wire according to an aspect of the present invention includes a predetermined chemical composition, in which a wire diameter R of the steel wire is 1.0 mm to 3.5 mm, a soft portion is formed along an outer circumference of the steel wire, the Vickers hardness of the soft portion is lower than that of a position of the steel wire at a depth of of the wire diameter R by Hv 30 or higher, the thickness of the soft portion is 5 m to 0.1R mm, the metallographic structure of a center portion of the steel wire contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the steel wire to a depth of 5 m is less than that of pearlite at the center of the steel wire, the difference between the average lamellar spacing of pearlite in the portion from the surface of the steel wire to the depth of 5 m and the average lamellar spacing of pearlite at the center of the steel wire is 3 nm to 60 nm, and the tensile strength is 1100 MPa or higher.
STEEL WIRE
A steel wire according to an aspect of the present invention includes a predetermined chemical composition, in which a wire diameter R of the steel wire is 1.0 mm to 3.5 mm, a soft portion is formed along an outer circumference of the steel wire, the Vickers hardness of the soft portion is lower than that of a position of the steel wire at a depth of of the wire diameter R by Hv 30 or higher, the thickness of the soft portion is 5 m to 0.1R mm, the metallographic structure of a center portion of the steel wire contains 95% to 100% of pearlite by area %, the average lamellar spacing of pearlite in a portion from a surface of the steel wire to a depth of 5 m is less than that of pearlite at the center of the steel wire, the difference between the average lamellar spacing of pearlite in the portion from the surface of the steel wire to the depth of 5 m and the average lamellar spacing of pearlite at the center of the steel wire is 3 nm to 60 nm, and the tensile strength is 1100 MPa or higher.
STEEL CORD WITH REDUCED RESIDUAL TORSIONS
A steel cord for reinforcing a breaker or belt ply in a rubber tire having a core group and a sheath group. The core group consists of two to four core steel filaments with a first diameter dc and the sheath group consists of one to six sheath steel filaments with a second diameter ds. The ratio dc/ds of the first diameter dc to the second diameter ds ranges from 1.10 to 1.70. The two core steel filaments are untwisted or have a twisting step greater than 300 mm. The sheath group is twisted around the core group with a cord twisting step in a cord twisting direction. The ratio of the difference in residual torsions of the core group and the sheath group to the difference in saturation level between the core group and the sheath group ranges from 0.10 to 0.65, preferably from 0.10 to 0.60.
STEEL CORD WITH REDUCED RESIDUAL TORSIONS
A steel cord for reinforcing a breaker or belt ply in a rubber tire having a core group and a sheath group. The core group consists of two to four core steel filaments with a first diameter dc and the sheath group consists of one to six sheath steel filaments with a second diameter ds. The ratio dc/ds of the first diameter dc to the second diameter ds ranges from 1.10 to 1.70. The two core steel filaments are untwisted or have a twisting step greater than 300 mm. The sheath group is twisted around the core group with a cord twisting step in a cord twisting direction. The ratio of the difference in residual torsions of the core group and the sheath group to the difference in saturation level between the core group and the sheath group ranges from 0.10 to 0.65, preferably from 0.10 to 0.60.