The present invention can provide a fiber-reinforced expanded particle molded article having a reinforcing material fused and integrated with the surface of an expanded molded article, wherein the reinforcing material is a fabric or a braided product produced by weaving a linear composite material produced by melting and integrating a thermoplastic fiber comprising a low-melting component fiber and a high-melting component fiber, as two or more threads selected from the group consisting of a warp, a weft and a slant thread, the fiber-reinforced expanded particle molded article exhibiting an excellent reinforcing effect; and a method for economically producing the molded article by in-mold molding with a small number of steps.

A hybrid reinforcing fabric includes glass fibers and carbon fibers. The hybrid reinforcing fabric can be readily infused at an acceptable infusion speed, without requiring that the carbon fiber tows used resin. Thus, the fabric provides for an effective one-step (i.e., in the mold) infusion process during composite part formation.

System and method of manufacturing a unitary construction of a weft knit article with one or more warp insert in an integrated knitting process by using a weft knit machine. The unitary construction comprises one or more yarn materials, which are incorporated into one or more weft and warp stitch structures. The knitting machine is equipped with a warp feeder assembly, including a weft knit warp feeder, a warp knitting guide needle block operable to hold a plurality of warp strands, a strand guide bar configured to guide the plurality of warp strands to the weft knit warp feeder, and a cam box. The cam box includes at least a weft stitch cam, a weft guard cam, a warp stitch cam, and a warp guard cam.

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. During the knitting process, a plurality of knitted members are knitted into shape sequentially and connected to one another through knitted live hinges, each member being a ply, a layer, a layer portion or an appendage. The knitting machine manipulates the knitted members into their destined places as in the final product without cutting and sewing, thereby forming a seamless unitary textile construction. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process.

Systems and methods for manufacturing knitted shoe uppers. An article of fully finished three-dimensionally weft knitted footwear is manufactured through a knitting process which can be performed by an automated V-bed flat knitting machine. The knitting process includes manipulating one or more double-knit stitch types and joining the stitches exclusively in the knitting process to create a seamless upper to fit a foot. The process creates a seamless, full gauge, dimensionally stable footwear upper, as a unitary textile construction with an integrated anatomically appropriate heel. The entire upper, including the closure element of the upper, may be completed exclusively by the knitting machine, ready for the following shoe making process. The knitting process includes knitting one or more reinforcement knitting yarns into one or more portions of the upper. These portions are then transformed into fiber-reinforced polymer composite fabric sections of the upper in a post process.

A knitting mechanism for knitting a polymer reinforcing structure to a shape as predefine in the final product. Stiff materials in the form of knitting yarns are knitted on a V-bed weft knitting machine to create a polymer reinforcing panel structure and any additional knitted textile elements with completely finished the edges. The resulting three-dimensional textile element is a unitary construction completed entirely by the knitting machine in the knitting process, and is ready for a subsequent polymer resin application and/or a molding process.

The invention relates to a textile reinforcement suitable for being used in a method for impregnation by a thermoplastic impregnation resin, with a view to producing composite parts, including at least one set of substantially parallel high-tenacity yarns, and a sewing yarn sewn through the one or more sets, characterized in that the sewing yarn includes filaments which have a melting temperature higher than the melting temperature of said thermoplastic impregnation resin, and filaments made from a thermoplastic material, which can be mixed into the impregnation resin, and which have a melting temperature lower than the implementation temperature of said thermoplastic impregnation resin.

An illustrative example method of making an elongated load bearing member includes providing a plurality of tension elements. A plurality of weave fibers are woven together with the tension elements to thereby establish a weave. A traction surface is established on at least one side of the load bearing member. The traction surface is defined by the weave fibers. Coating the weave fibers with a compressible coating provides an exterior surface texture defined at least in part by the weave fibers.

A knitting method and an apparatus for a cylindrical biaxial weft-knitted three-dimensional knitted structure. The biaxial three-dimensional knitted structure comprises two weft plain stitch structures (7, 7), a group of spacer yarns (416), two groups of weft inserting yarns (415, 415) and a group of warp inserting yarns (43), wherein the two groups of weft inserting yarns are used for selective weft inserting on a needle dial (11) or a needle cylinder (13), the warp inserting yarns are positioned between the two groups of weft inserting yarns, the two weft plain stitch structures are connected with each other by the group of spacer yarns, for jointly clamping the weft inserting yarns and the warp inserting yarns, in order to form a biaxial weft-knitted three-dimensional knitted structure. Such three-dimensional knitted structure improves the mechanical properties of three-dimensional knitted fabrics; by increasing the interval between the needle dial and the needle cylinder, the thickness of the knitted structure is increased, which is suitable for the reinforced structure of high-performance structural and functional composite materials, and expand the field of the use of the knitted structures.