D21B1/36

SYSTEM FOR TREATMENT OF A BIOMASS MATERIAL
20210095420 · 2021-04-01 · ·

A system for treatment of a biomass material and a method for transporting biomass material, said system comprising: —a first vessel (3) in which said biomass material is treated at a first pressure;—a second vessel (5) in which said biomass material is collected at a second pressure which is lower than the first pressure; and—a transporting pipe (7) connecting an outlet (9) of the first vessel (3) with an inlet (11) of the second vessel (5) for transporting the biomass material from the first vessel to the second vessel, wherein said transporting pipe (7) comprises at least one restriction (13) for control of the flow in the transporting pipe and hereby providing a pressure drop to the transported biomass material, wherein at least one of said at least one restriction (13) is provided somewhere in the second half of the length of the transporting pipe (7) starting from the first vessel (3) and ending at the second vessel (5).

Inline dilution of microfibrillated cellulose

The present invention relates a process and a system for the point-of-use dilution of microfibrillated cellulose (MFC) from a higher solids content to a lower solids content, for example from a solids content in the range of 5% weight by weight (w/w)-50% w/w, preferably 5% w/w-30% w/w, further preferably 5% w/w-15% w/w, down to a solids content of below 7% w/w, preferably below 5% w/w, preferably to a solids content of 0.01% w/w-5% w/w, further preferably to a solids content of 0.1% w/w-3% w/w. The process at least comprises the following steps: (i) providing microfibrillated cellulose in a solvent, wherein the solids content is in the range of 5% weight by weight (w/w)-50% w/w, preferably 5% w/w-30% w/w, further preferably 5 w/w-15% w/w; (ii) subjecting said microfibrillated cellulose from step (i) to a dilution step in a rotor-stator mixer; (iii) simultaneously to step (ii): injecting solvent into the rotor-stator mixer, or into a volume segment upstream of the rotor-stator mixer, in order to lower the solids content of the microfibrillated cellulose in the rotor-stator mixer.

Inline dilution of microfibrillated cellulose

The present invention relates a process and a system for the point-of-use dilution of microfibrillated cellulose (MFC) from a higher solids content to a lower solids content, for example from a solids content in the range of 5% weight by weight (w/w)-50% w/w, preferably 5% w/w-30% w/w, further preferably 5% w/w-15% w/w, down to a solids content of below 7% w/w, preferably below 5% w/w, preferably to a solids content of 0.01% w/w-5% w/w, further preferably to a solids content of 0.1% w/w-3% w/w. The process at least comprises the following steps: (i) providing microfibrillated cellulose in a solvent, wherein the solids content is in the range of 5% weight by weight (w/w)-50% w/w, preferably 5% w/w-30% w/w, further preferably 5 w/w-15% w/w; (ii) subjecting said microfibrillated cellulose from step (i) to a dilution step in a rotor-stator mixer; (iii) simultaneously to step (ii): injecting solvent into the rotor-stator mixer, or into a volume segment upstream of the rotor-stator mixer, in order to lower the solids content of the microfibrillated cellulose in the rotor-stator mixer.

Biomass, thermal pressure hydrolysis and anaerobic digestion

A process is provided for preparing a low density, fibrous primary lignocellulose biomass, particularly straw for anaerobic digestion at large scale, i.e. >2 MW.sub.th, which comprises a step that greatly increasing the density of the straw through size reduction, moisture adjustment and compression ahead of loading and subsequent agitation of the resultant biomass in a pressure vessel through an atmosphere of saturated steam providing heat for thermal-pressure hydrolysis and recovering treated biomass from the vessel. The primary lignocellulose biomass may be prepared in admixture with secondary biomass which may be manure-based. There is also provided a feedstock for anaerobic digestion comprising a fibrous primary lignocellulose biomass in a finely divided state, a secondary biomass providing anaerobically digestible nitrogen and aqueous liquid, the primary biomass having a disrupted cellular structure such that its inherent buoyancy in aqueous liquid is lost and digestible carbon is released and the mixture being in the form of an aqueous slurry in a sterilized state. The feedstock after thermal pressure hydrolysis may be anaerobically digested e.g. by wet mesophilic anaerobic digestion to achieve a high unit throughput and biomethane output thus allowing the deployment of the system at large scale within the anaerobic digestion industry.

Biomass, thermal pressure hydrolysis and anaerobic digestion

A process is provided for preparing a low density, fibrous primary lignocellulose biomass, particularly straw for anaerobic digestion at large scale, i.e. >2 MW.sub.th, which comprises a step that greatly increasing the density of the straw through size reduction, moisture adjustment and compression ahead of loading and subsequent agitation of the resultant biomass in a pressure vessel through an atmosphere of saturated steam providing heat for thermal-pressure hydrolysis and recovering treated biomass from the vessel. The primary lignocellulose biomass may be prepared in admixture with secondary biomass which may be manure-based. There is also provided a feedstock for anaerobic digestion comprising a fibrous primary lignocellulose biomass in a finely divided state, a secondary biomass providing anaerobically digestible nitrogen and aqueous liquid, the primary biomass having a disrupted cellular structure such that its inherent buoyancy in aqueous liquid is lost and digestible carbon is released and the mixture being in the form of an aqueous slurry in a sterilized state. The feedstock after thermal pressure hydrolysis may be anaerobically digested e.g. by wet mesophilic anaerobic digestion to achieve a high unit throughput and biomethane output thus allowing the deployment of the system at large scale within the anaerobic digestion industry.

Method for cooling and detoxifying biomass
20210207185 · 2021-07-08 ·

The present invention relates to an improved method and device for treating biomass in which thermally treated biomass is discharged from a pressurized reactor and introduced into a blow tank, wherein the absolute pressure in the blow tank is maintained below atmospheric pressure. The slurry of biomass separated in the blow tank is then enzymatically treated.

PROCESSES, METHODS, AND SYSTEMS FOR CHEMO-MECHANICAL CELLULAR EXPLOSION AND SOLID AND LIQUID PRODUCTS MADE BY THE SAME
20200390108 · 2020-12-17 · ·

Disclosed herein is a process, comprising: combining one or more additives with a feedstock to obtain a first mixture, the feedstock comprising a fibrous material and water, the fibrous material comprising lignin, cellulose, and hemicellulose; and conditioning the first mixture to obtain a liquid product and a dry pulp product. Also disclosed herein are condition processes and machines for use with the same. Also disclosed herein are liquid products, dry pulp products, and fibrous pellets made by the disclosed processes, and methods of using the same.

METHOD FOR REFINING PLANT FIBERS BY STEAM EXPLOSION
20200347548 · 2020-11-05 · ·

An industrial system for refining plant fibers by steam explosion includes: a pre-chamber; a loader for loading the pre-chamber with sheaves of a fibrous plant, a spark gap arranged under the pre-chamber, a valve upstream of the pre-chamber, a valve separating the pre-chamber from the spark gap when in the closed state and opening a passage with a diameter of at least the smallest of the diameters of the pre-chamber and the spark gap when in the open state; a washing system arranged inside the spark gap for washing the spark gap and dragging the fibers downwards; a mobile basket for receiving fibers with a position under the spark gap for receiving fibers; a liquid-recovery device, arranged under the basket and under the spark gap, a receiving chamber receiving the basket loaded with fibers; and a drying chamber.

METHOD FOR REFINING PLANT FIBERS BY STEAM EXPLOSION
20200347548 · 2020-11-05 · ·

An industrial system for refining plant fibers by steam explosion includes: a pre-chamber; a loader for loading the pre-chamber with sheaves of a fibrous plant, a spark gap arranged under the pre-chamber, a valve upstream of the pre-chamber, a valve separating the pre-chamber from the spark gap when in the closed state and opening a passage with a diameter of at least the smallest of the diameters of the pre-chamber and the spark gap when in the open state; a washing system arranged inside the spark gap for washing the spark gap and dragging the fibers downwards; a mobile basket for receiving fibers with a position under the spark gap for receiving fibers; a liquid-recovery device, arranged under the basket and under the spark gap, a receiving chamber receiving the basket loaded with fibers; and a drying chamber.

METHOD AND SYSTEM FOR PROCESSING LIGNOCELLULOSE MATERIAL

A method for processing lignocellulose materials comprising the steps of hydrothermal treatment of the material with saturated or superheated steam in a hydrothermal pressure vessel, wherein the steam is provided by means of a steam boiler. The treatment is performed at a pressure of 5-30 bars, and at a temperature of 160-240 C. for a duration of 1-20 minutes. The method further comprises discharging hydrothermally treated lignocellulose material and steam from the pressure vessel by means of rapid pressure reduction, separating the steam and vapours released from the lignocellulose material, and burning the vapours together with additional fuel and combustion air in the furnace of said steam boiler. Furthermore, a corresponding system is provided.