A facility for producing mineral wool, includes at least one supply device for supplying mineral fibers and a fiber-distribution station including a conveyor belt which can move in a longitudinal direction and on which the mineral fibers can be received so as to form a mineral fiber mat, wherein the fiber distribution station includes a roller table arranged on the passage of the mineral fibers that are intended to fall by gravity onto the conveyor belt, wherein each roller can be driven in rotation about a transverse axis of rotation, the rollers being configured to dispose the mineral fibers uniformly through the thickness of the fiber mat formed on the conveyor belt.

A facility for producing mineral wool, includes at least one supply device for supplying mineral fibers and a fiber-distribution station including a conveyor belt which can move in a longitudinal direction and on which the mineral fibers can be received so as to form a mineral fiber mat, wherein the fiber distribution station includes a roller table arranged on the passage of the mineral fibers that are intended to fall by gravity onto the conveyor belt, wherein each roller can be driven in rotation about a transverse axis of rotation, the rollers being configured to dispose the mineral fibers uniformly through the thickness of the fiber mat formed on the conveyor belt.

An annular discharge device for discharging a gluing composition onto glass fibres includes at least one distribution circuit for the gluing composition and a plurality of spray nozzles fluidically connected with the distribution circuit and distributed over the perimeter of the annular discharge device for discharging the gluing composition onto the glass fibres intended to pass into the annular discharge device defined by an axis of revolution, each spray nozzle being oriented towards the interior of the annular discharge device with an angle of inclination determined in relation to the plane of revolution of the annular discharge device. At least two spray nozzles arranged consecutively on the perimeter of the annular discharge device are disposed so as to have an orientation with respect to the plane of revolution of the annular discharge device each with a different angle of inclination with respect to one another.

An annular discharge device for discharging a gluing composition onto glass fibres includes at least one distribution circuit for the gluing composition and a plurality of spray nozzles fluidically connected with the distribution circuit and distributed over the perimeter of the annular discharge device for discharging the gluing composition onto the glass fibres intended to pass into the annular discharge device defined by an axis of revolution, each spray nozzle being oriented towards the interior of the annular discharge device with an angle of inclination determined in relation to the plane of revolution of the annular discharge device. At least two spray nozzles arranged consecutively on the perimeter of the annular discharge device are disposed so as to have an orientation with respect to the plane of revolution of the annular discharge device each with a different angle of inclination with respect to one another.

A method of producing a sandwich panel core of mineral wool fibers from a cured mineral fiber product includes the steps of providing a cured mineral fiber product with a dual density having a top layer with mineral fibers with a first density and a base layer having mineral fibers with a second density, the second density is at least two times lower than said first density. The top layer and the base layer have different fiber orientations. Further steps including cutting the mineral fiber product into a plurality of lamellae, rotating the lamellae 90 degrees, and re-joining the lamellae so that the top layers with the first density are vertically oriented.

A method of producing a sandwich panel core of mineral wool fibers from a cured mineral fiber product includes the steps of providing a cured mineral fiber product with a dual density having a top layer with mineral fibers with a first density and a base layer having mineral fibers with a second density, the second density is at least two times lower than said first density. The top layer and the base layer have different fiber orientations. Further steps including cutting the mineral fiber product into a plurality of lamellae, rotating the lamellae 90 degrees, and re-joining the lamellae so that the top layers with the first density are vertically oriented.

Aqueous binder compositions with reduced rates of salt precipitation are described. The compositions may include a carbohydrate and a sequestrant for sequestering one or more multivalent ions (e.g., Ca.sup.2+, Mg.sup.2+, Ba.sup.2+, Al.sup.3+, Fe.sup.2+, Fe.sup.3+, etc.). The sequestrant reduces a precipitation rate for the multivalent ions from the aqueous binder composition. Methods of reducing salt precipitation from a binder composition are also described. The methods may include the steps of providing an aqueous binder solution having one or more carbohydrates. They may also include adding a sequestrant for one or more multivalent ions to the aqueous binder solution. The sequestrant reduces a precipitation rate for the multivalent ions from the binder composition.

Aqueous binder compositions with reduced rates of salt precipitation are described. The compositions may include a carbohydrate and a sequestrant for sequestering one or more multivalent ions (e.g., Ca.sup.2+, Mg.sup.2+, Ba.sup.2+, Al.sup.3+, Fe.sup.2+, Fe.sup.3+, etc.). The sequestrant reduces a precipitation rate for the multivalent ions from the aqueous binder composition. Methods of reducing salt precipitation from a binder composition are also described. The methods may include the steps of providing an aqueous binder solution having one or more carbohydrates. They may also include adding a sequestrant for one or more multivalent ions to the aqueous binder solution. The sequestrant reduces a precipitation rate for the multivalent ions from the binder composition.

Apparatus for forming melt-formed fibres comprises: a source of molten material; a spinning head comprising one or more rotors; a plurality of nozzles or slots disposed around at least part of the one or more rotors, configured to supply a stream of gas; a conveyor; and a barrier (4) between the spinning head and the conveyor (6), an upper edge of the barrier lying below a horizontal line (22) lying in a first vertical plane (17) including axis of rotation (16) of at least one rotor of the one or more rotors and intersecting the intersection of the axis of rotation with a second vertical plane (18) orthogonal to the first vertical plane and including a vertical line (20) through said region, the included angle between the horizontal line (22) and a line (21) in the first vertical plane joining the upper edge of the barrier and the intersection of the horizontal line and axis of rotation being in the range of 40?-85?. Method of making melt-formed fibres using the apparatus. Melt formed biosoluble fibres being alkaline earth silicate fibers having a low shot content.

Apparatus for forming melt-formed fibres comprises: a source of molten material; a spinning head comprising one or more rotors; a plurality of nozzles or slots disposed around at least part of the one or more rotors, configured to supply a stream of gas; a conveyor; and a barrier (4) between the spinning head and the conveyor (6), an upper edge of the barrier lying below a horizontal line (22) lying in a first vertical plane (17) including axis of rotation (16) of at least one rotor of the one or more rotors and intersecting the intersection of the axis of rotation with a second vertical plane (18) orthogonal to the first vertical plane and including a vertical line (20) through said region, the included angle between the horizontal line (22) and a line (21) in the first vertical plane joining the upper edge of the barrier and the intersection of the horizontal line and axis of rotation being in the range of 40?-85?. Method of making melt-formed fibres using the apparatus. Melt formed biosoluble fibres being alkaline earth silicate fibers having a low shot content.