A washable fire-resistant fabric and a method for making a washable fire-resistant fabric comprises a lightweight pliant non-woven batt blended from two or more types of fire-resistant organic fibers which are non-irritating to human skin. A method for stitch bonding a pliant batt of intertwined fire-resistant fibers to form a fabric which is durable and resistant to unraveling is also provided. The fabric has fire-resistant properties wherein the fabric prevents the ignition of articles made therefrom when exposed to high heat or flame sources and further insulates a wearer of the clothing from high heat or flame sources to prevent serious burns.

The present subject matter relates to systems, devices, and methods of enhancing carbon fiber dispersion in wet-laid nonwovens. A quantity of fibers is deposited in a medium, and each of one or more stirring elements is moved in a pattern to mechanically agitate the medium. In some embodiments, moving each of the one or more stirring elements includes moving the one or more stirring elements in complementary patterns to induce a chaotic advection current within the medium.

The present invention generally relates to composites and articles made from nonwoven structures. One aspect of the invention is generally directed to nonwoven structures which are heated and/or pressed to form a substantially rigid article. In some cases, the nonwoven structure may be heated to temperatures greater than the glass transition temperature but less than the melting temperature of a polymer within the nonwoven structure. Such articles may exhibit creep of the polymer around other fibers in the nonwoven structure, but without any evidence of melting and/or flow. In addition, in some embodiments, such articles may have relatively large void volumes, or exhibit properties such as low flammability, smoke resistance, or acoustic insulation. Other aspects of the present invention are generally directed to systems and methods for making such articles, methods of use of such articles, kits comprising such articles, etc.

The present invention generally relates to composites and articles made from nonwoven structures. One aspect of the invention is generally directed to nonwoven structures which are heated and/or pressed to form a substantially rigid article. In some cases, the nonwoven structure may be heated to temperatures greater than the glass transition temperature but less than the melting temperature of a polymer within the nonwoven structure. Such articles may exhibit creep of the polymer around other fibers in the nonwoven structure, but without any evidence of melting and/or flow. In addition, in some embodiments, such articles may have relatively large void volumes, or exhibit properties such as low flammability, smoke resistance, or acoustic insulation. Other aspects of the present invention are generally directed to systems and methods for making such articles, methods of use of such articles, kits comprising such articles, etc.

Provided herein is a new fire barrier material composed of flame retardant (FR) cellulosic fiber(s) and one or more of an antimicrobial (AM) cellulosic fiber and an untreated cellulosic fiber(s). The fire barrier material may be a fabric woven or knitted from the yarn containing the FR cellulosic fiber(s) and the one or more of AM cellulosic fibers and untreated cellulosic fibers. When AM cellulosic fibers are combined with FR treated cellulosic fibers, the fire barrier material has the dual features of flame retardancy and antimicrobial properties. The fire barrier material may also be a nonwoven, and in preferred embodiments optionally includes a binder fiber. The FR cellulosic fiber contains FR chemical(s) or FR compound(s) that have a melting point or decomposition temperature at 400 C. (752 F.) or below. The FR performance of the new nonwoven provided herein is comparable to the conventional FR nonwoven (FR cellulosic fiber/binder fiber), but has advantages in cost effectiveness, as well as antimicrobial properties.

Provided herein is a new fire barrier material composed of flame retardant (FR) cellulosic fiber(s) and one or more of an antimicrobial (AM) cellulosic fiber and an untreated cellulosic fiber(s). The fire barrier material may be a fabric woven or knitted from the yarn containing the FR cellulosic fiber(s) and the one or more of AM cellulosic fibers and untreated cellulosic fibers. When AM cellulosic fibers are combined with FR treated cellulosic fibers, the fire barrier material has the dual features of flame retardancy and antimicrobial properties. The fire barrier material may also be a nonwoven, and in preferred embodiments optionally includes a binder fiber. The FR cellulosic fiber contains FR chemical(s) or FR compound(s) that have a melting point or decomposition temperature at 400 C. (752 F.) or below. The FR performance of the new nonwoven provided herein is comparable to the conventional FR nonwoven (FR cellulosic fiber/binder fiber), but has advantages in cost effectiveness, as well as antimicrobial properties.

A synthetic leather has excellent flame retardance and an article covered with the synthetic. The synthetic leather includes a fiber base material layer formed of a non-woven fabric sheet, wherein the non-woven fabric sheet includes at least one flameproof layer formed of a web including a non-melting fiber A having a high-temperature shrinkage rate of 3% or less and a thermal conductivity, conforming to ISO22007-3 (2008), of 0.060 W/m.Math.K or less and is formed by bonding the flameproof layer to a scrim layer including a carbonized heat-resistant fiber B having an LOI value, conforming to JIS K 7201-2 (2007), of 25 or more, and a resin layer is laminated on a surface of the scrim layer, and a covered article covered with the synthetic leather.

A nanofiber comprising a polyamide including at least one substituted phenyl group is provided. The nanofiber includes an average diameter from about 50 to about 1000 nm. A fibrous mat including a plurality of the nanofibers is also provided. A composite including a plurality of the nanofibers and a continuous matrix resin is also provided. A method of forming the nanofibers is also provided.

An aramid paper suitable for use in electronic applications which has a density of 0.20-0.65 g/cm3 and a grammage of 30-280 g/m2, which paper comprises 10-40 wt. % of aramid shortcut with a linear density of 2.6 dtex or lower and a length of 0.5-25 mm and 10-90 wt. % of aramid fibrid, wherein the aramid shortcut comprises at least 70 wt. % para-aramid shortcut and the aramid fibrid including at least 70 wt. % para-aramid fibrid. It has been found that the use of a paper with the above properties in electronic applications ensures a low CTE in combination with good homogeneity and a good dimensional stability resulting from good resin adhesion and penetration. Use of the aramid paper in a composite sheet including at least one layer of aramid paper and a resin, or in a substrate board for electronic applications.

To provide a thermoplastic resin fiber to which a dispersant is attached, which can effectively disperse carbon fibers.

A thermoplastic resin fiber to which a dispersant containing a random copolymer (A) of glycidyl ether and an alkylene oxide is attached in an amount of 0.1 to 20% by mass based on a total mass of thermoplastic resin fibers to which a dispersant is not attached.