Provided are a stretchable non-woven fabric including crimped fibers, satisfying the following formula: (σ.sub.65−σ.sub.55)/(σ.sub.30−σ.sub.20)≧2.5, when a stress σ (N/50 mm) at a strain ε of 20%, 30%, 55% and 65% in a stress-strain curve by a tensile test for at least one direction in a plane direction, is referred to as σ.sub.20, σ.sub.30, σ.sub.55 and σ.sub.65, respectively, and a bandage including the non-woven fabric. The non-woven fabric and the bandage lead small deterioration in stretching performance when used repeatedly, and can be excellent in repetition durability.

A fiber formed from a thermoplastic composition that contains a thermoplastic starch and an aliphatic-aromatic copolyester is provided. The copolyester enhances the strength of the starch-containing fibers and facilitates the ability of the starch to be melt processed. Due to its relatively low melting point, the copolyester may also be extruded with the thermoplastic starch at a temperature low enough to avoid substantial removal of the moisture in the starch. Furthermore, the copolyester is also modified with an alcohol to contain one or more hydroxyalkyl or alkyl terminal groups. By selectively controlling the conditions of the alcoholysis reaction (e.g., alcohol and copolymer concentrations, temperature, etc.), the resulting modified aliphatic-aromatic copolyester may have a relatively low molecular weight. Such low molecular weight polymers have the combination of a higher melt flow index and lower apparent viscosity, which is useful in a variety of fiber forming applications, such as meltblowing nonwoven webs.

A method can include (a) extruding a bi-component fiber comprising: a first component comprising a first polypropylene homopolymer; and a second component comprising a blend that comprises a propylene-based elastomer and a second polypropylene homopolymer, wherein the blend has a melt flow rate that is at least 20% greater than or at least 20% less than a melt flow rate of the first polypropylene homopolymer; (b) cooling the bi-component fiber; and (c) thermally and/or mechanically activating the bi-component fiber to cause the bi-component fiber to curl.

Nonwoven fibrous webs including randomly oriented discrete fibers defining a multiplicity of non-hollow projections extending from a major surface of the nonwoven fibrous web (as considered without the projections), and a plurality of substantially planar land areas formed between each adjoining projection in a plane defined by and substantially parallel with the major surface. In some exemplary embodiments, the randomly oriented discrete fibers include multi-component fibers having at least a first region having a first melting temperature and a second region having a second melting temperature, wherein the first melting temperature is less than the second melting temperature. At least a portion of the oriented discrete fibers are bonded together at a plurality of intersection points with the first region of the multi-component fibers. In certain embodiments, the patterned air-laid nonwoven fibrous webs include particulates. Methods of making and using such patterned air-laid nonwoven fibrous webs are also disclosed.

A smokeless tobacco product includes smokeless tobacco and structural fibers. The structural fibers forming a network in which the smokeless tobacco is entangled. The structural fibers have a composition different from the smokeless tobacco. The tobacco-entangled fabric can have an overall oven volatiles content of at least 10 weight percent. In some embodiments, the structural fibers form a nonwoven network. In some embodiments, fibrous structures of the smokeless tobacco are entangled with the structural fibers.

A stretch laminate is disclosed. The stretch laminate may include a first layer; a second layer; and one or more elastic members disposed between the first layer and the second layer. The first layer may include a nonwoven web material bearing a pattern of thermal bonds, including a plurality of bonds each having a length and a width, the length being oriented perpendicularly to the stretch direction and being greater than the width, for a majority of the bonds. The elastic member(s) may be joined with the first layer and the second layer while pre-strained in the stretch direction; when the stretch laminate is in a relaxed condition, at least the first layer may include a plurality of gathers comprising elongate ridges and valleys oriented transversely to the stretch direction. A disposable absorbent pant having an elasticized belt structure including the stretch laminate, is also disclosed.

To prepare a shaped product comprising a thermal adhesive fiber under moisture and having a fiber aggregate nonwoven structure. In the shaped product, the thermal adhesive fibers under moisture are melted to bond to fibers constituting the fiber aggregate nonwoven structure and the bonded fiber ratio is not more than 85%. The shaped product has an apparent density of 0.05 to 0.7 g/cm.sup.3, a maximum bending stress of not less than 0.05 MPa in at least one direction, and a bending stress of not less than ⅕ of the maximum bending stress at 1.5 times as large as the bending deflection at the maximum bending stress. The moistenable-thermal adhesive fiber may be a sheath-core form conjugated fiber comprising a sheath part comprising an ethylene-vinyl alcohol-series copolymer and a core part comprising a polyester-series resin. Such a shaped product can be used for a building board or the like since the shaped product has a high bending stress although the product is light and has a low density.

Fibrous structures, for example sanitary tissue products, containing a plurality of filaments that employ one or more filament-forming materials, such as one or more hydroxyl polymers, and one or more hueing agents, present within the filaments such that the fibrous structures exhibit a Whiteness Index of greater than 72 as measured according to the Whiteness Index Test Method described herein.

It is an object of the present invention to provide a nonwoven fabric having mechanical strength which is hardly cut and broken by an external force, and a separator for electrochemical devices using the nonwoven fabric.

The inventive nonwoven fabric has a sum of tensile strengths by zero-span per basis weight in the machine direction and the cross-machine direction of 6.5N/50 mm or more. Thus, the strength of the constituent fibers of this nonwoven fabric against an external force is high, and this nonwoven fabric has mechanical strength which is hardly cut and broken by an external force.

The separator for electrochemical devices of the present invention is composed of this nonwoven fabric.

A process for forming a splittable fiber having the steps of providing a multicomponent fiber; or a multicomponent staple fiber, providing a finish material, and at least partially coating the multicomponent fiber with the finish material to form a splittable fiber. The multicomponent fiber; or a multicomponent staple fiber, contains a first thermoplastic segment comprising polymer component A and a second thermoplastic segment comprising polymer component B. The finish material has an evaporation point of less than about 160° C. A process for forming a nonwoven fabric, a split multicomponent fiber, a split multicomponent fiber with a durable charge, a nonwoven fabric, and a filter and/or a spun yarn formed by the fibers herein is also described.