A method for producing an artificial turf fiber, comprising: preparing a core polymer mixture from a core polymer and a thread polymer forming beads within the core polymer; coextruding the core polymer mixture with a cladding polymer component into a monofilament, the core polymer mixture forming a cylindrical core, The cladding polymer component forming a cladding encompassing the core with a non-circular profile; quenching the monofilament; reheating the quenched monofilament; stretching the reheated monofilament to deform the beads into threadlike regions; and providing one or more of the stretched monofilaments as the artificial turf fiber.

Disclosed is an infill for an artificial turf field, the infill comprising: from about 40 wt. % to about 60 wt. % of a polyvinyl chloride resin; from about 5 wt. % to about 30 wt. % of a plasticizer derived from a naturally occurring source; from about 2 wt. % to about 10 wt. % of a reflective pigment; from about 0.01 wt. % to about 0.1 wt. % of a blowing agent; and from about 5 wt. % to about 30 wt. % of a filler. The infill is pelletized and maintains the temperature of an artificial turf field, when disposed throughout the artificial turf field, at a temperature about 15° F. to about 25° F. less than a temperature of a comparative artificial turf under substantially similar ambient and environmental conditions, wherein a comparative infill of the comparative artificial turf consists essentially of crumbed rubber infill.

Disclosed is an infill for an artificial turf field, the infill comprising: from about 40 wt. % to about 60 wt. % of a polyvinyl chloride resin; from about 5 wt. % to about 30 wt. % of a plasticizer derived from a naturally occurring source; from about 2 wt. % to about 10 wt. % of a reflective pigment; from about 0.01 wt. % to about 0.1 wt. % of a blowing agent; and from about 5 wt. % to about 30 wt. % of a filler. The infill is pelletized and maintains the temperature of an artificial turf field, when disposed throughout the artificial turf field, at a temperature about 15° F. to about 25° F. less than a temperature of a comparative artificial turf under substantially similar ambient and environmental conditions, wherein a comparative infill of the comparative artificial turf consists essentially of crumbed rubber infill.

A turf system comprising a base member having a predetermined thickness and a turf arranged to be positioned upon the base member. The turf comprises a mat provided with a first face and a second face opposite to the first face. The mat is configured to be water-permeable in such a way to allow rain or irrigation water to flow from the second face to the first face and to reach the base member. It is, furthermore, provided a plurality of blades made of synthetic material fixed to the mat and configured to protrude from the second face in such a way to form an artificial turf. The turf system comprises, furthermore, a base member constituted by natural fibres of vegetable origin that are kept together by an adhesive based on natural latex.

A turf system comprising a base member having a predetermined thickness and a turf arranged to be positioned upon the base member. The turf comprises a mat provided with a first face and a second face opposite to the first face. The mat is configured to be water-permeable in such a way to allow rain or irrigation water to flow from the second face to the first face and to reach the base member. It is, furthermore, provided a plurality of blades made of synthetic material fixed to the mat and configured to protrude from the second face in such a way to form an artificial turf. The turf system comprises, furthermore, a base member constituted by natural fibres of vegetable origin that are kept together by an adhesive based on natural latex.

A method of manufacturing an artificial turf includes creating fluid polyurethane mass. The creation including reacting first and second polyols with an isocyanate. The first polyol is a polyether polyol and/or a polyester polyol having at least 2 hydroxyl groups per molecule, the second polyol being polybutadien diol. The isocyanate including isocyanate monomers, isocyanate polymers or isocyanate prepolymers or a mixture thereof, the isocyanate monomers, isocyanate polymers and the isocyanate prepolymers having two or more isocyanate groups per molecule. The method further includes incorporating an artificial turf fiber into a carrier such that a first portion of the fiber protrudes to the front side of the carrier and that a second portion of the fiber is located at the back side of the carrier, adding the fluid polyurethane mass on the back side of the carrier, and hardening the fluid polyurethane mass.

A method of manufacturing an artificial turf includes creating fluid polyurethane mass. The creation including reacting first and second polyols with an isocyanate. The first polyol is a polyether polyol and/or a polyester polyol having at least 2 hydroxyl groups per molecule, the second polyol being polybutadien diol. The isocyanate including isocyanate monomers, isocyanate polymers or isocyanate prepolymers or a mixture thereof, the isocyanate monomers, isocyanate polymers and the isocyanate prepolymers having two or more isocyanate groups per molecule. The method further includes incorporating an artificial turf fiber into a carrier such that a first portion of the fiber protrudes to the front side of the carrier and that a second portion of the fiber is located at the back side of the carrier, adding the fluid polyurethane mass on the back side of the carrier, and hardening the fluid polyurethane mass.

A support layer for supporting an artificial turf assembly. The support layer being formed of a polymeric foam, preferably having a density of between 20 and 70 grams per liter, such as a polyolefin foam; and having an upper side and a lower side, wherein in use the support layer has been placed with the lower side thereof on a base surface and supports, on the upper side thereof, the artificial turf assembly, the support layer including a plurality of through drainage holes extending from the upper side to the lower side for allowing liquid such as rain water to flow via the plurality of drainage holes from the upper side to the lower side, and also including a plurality of channels at the lower side for allowing liquid such as rain water to flow through the channels along the lower side, wherein each of said plurality of drainage holes debouches into one of the plurality of channels. The support layer is further included in an artificial turf system, that includes an artificial turf assembly with the support layer supported on a base surface such as a layer of sand, wherein the support layer forms, at the upper sides thereof, a closed support surface supporting the artificial turf assembly.

Fabrics having conventional turf yarns provided in combination with traditional carpet yarns. Optionally, the turf yarns and/or the carpet yarns can be unpigmented natural yarns. A color pattern can be applied to the fabrics to produce surface coverings, such as floor coverings.

Fabrics having conventional turf yarns provided in combination with traditional carpet yarns. Optionally, the turf yarns and/or the carpet yarns can be unpigmented natural yarns. A color pattern can be applied to the fabrics to produce surface coverings, such as floor coverings.