Modular building methods and systems using lightweight modular panels, and specially configured transition panels for transitioning from wall to floor, or from wall to roof. Identically configured standard panels are used for constructing the walls, floor, and roof, with transitions from one structure to the next (e.g., wall to floor, or wall to roof). Each of the variously configured panel types includes channels (e.g., 2 pair of channels) formed through the length of the foam body, where the channels are configured to receive splines (e.g., flanges of an I-beam) therein. In the standard panel, the channels may include pairs of top and bottom channels, with the channels offset towards the respective panel major faces. In the transition panels, the channels may be similarly configured, but positioned differently to make the appropriate transition. The splines are connected to a frame, which acts as a template and transfers loads to a foundation.

Modular multipurpose, rapidly deployable, barriers that couple together into barrier walls and barrier blocks. The barrier walls are watertight, self-filling, and capable of being coupled horizontally without vertically lifting the barriers. The barriers are capable of being vertically and horizontally stacked in all directions while also allowing the stacked blocks to be offset and reinforced with poles, ropes and cables that thread through the stack vertically to support fencing and other materials. Horizontally, the barriers also permit poles, ropes and cables to be thread through the barriers greatly increasing their strength. The modular barriers are also stackable to be efficiently stored within truck and shipping container. The barriers may also be bullet proof.

Modular multipurpose, rapidly deployable, barriers that couple together into barrier walls and barrier blocks. The barrier walls are watertight, self-filling, and capable of being coupled horizontally without vertically lifting the barriers. The barriers are capable of being vertically and horizontally stacked in all directions while also allowing the stacked blocks to be offset and reinforced with poles, ropes and cables that thread through the stack vertically to support fencing and other materials. Horizontally, the barriers also permit poles, ropes and cables to be thread through the barriers greatly increasing their strength. The modular barriers are also stackable to be efficiently stored within truck and shipping container. The barriers may also be bullet proof.

There is disclosed a method of constructing a building, comprising installing: wall structure of the building, the wall structure comprising a panel having opposed skins and a core within which extends at least one cavity; and a ceiling structure of the building, such that the ceiling structure is adjacent the wall structure, and the wall structure bounds a space at a side of the space and the ceiling structure bounds the space at a top of the space, and such that: the space is sheltered and/or isolated from the elements; and/or lock-up is attained in respect of said space, the method further comprising: thereafter installing at least one service line through at least one said cavity of said panel and/or installing at least one service line which comprises at least one said cavity of that panel; and thereafter installing a roof structure of the building over the ceiling structure, wherein a connector is secured between the wall structure and the ceiling structure to form therebetween a connection which is such that the connector engages both the ceiling structure and at least one of the skins so as to direct, to the skin(s) engaged thereby, loading exerted by the ceiling structure, and wherein said at least one said cavity is accessed through said connector and/or through said ceiling structure, to install the service line(s).

There is disclosed a method of constructing a building, comprising installing: wall structure of the building, the wall structure comprising a panel having opposed skins and a core within which extends at least one cavity; and a ceiling structure of the building, such that the ceiling structure is adjacent the wall structure, and the wall structure bounds a space at a side of the space and the ceiling structure bounds the space at a top of the space, and such that: the space is sheltered and/or isolated from the elements; and/or lock-up is attained in respect of said space, the method further comprising: thereafter installing at least one service line through at least one said cavity of said panel and/or installing at least one service line which comprises at least one said cavity of that panel; and thereafter installing a roof structure of the building over the ceiling structure, wherein a connector is secured between the wall structure and the ceiling structure to form therebetween a connection which is such that the connector engages both the ceiling structure and at least one of the skins so as to direct, to the skin(s) engaged thereby, loading exerted by the ceiling structure, and wherein said at least one said cavity is accessed through said connector and/or through said ceiling structure, to install the service line(s).

The present invention provides a modular wall assembly with prefabricated wires, comprising: a base and multiple modular wall frames. The base is provided with wires and extends out of the base, and at least one connecting groove and a plurality of convex rings are fixed on the base, and the connecting groove is provided with a plurality of conducting parts, and the conducting parts are in electrical communication with wires in the base. The modular wall frames are provided with wires, and comprising: at least one connecting stud, at least one upper connecting groove, a plurality of upper convex rings, a plurality of lower grooves, and a locking device. Through those structure, the workers can quickly build a wall with strength not much different from a normal wall, while also setting up the indoor devices by using the prefabricated wires in the modular wall frame.

The present invention provides a modular wall assembly with prefabricated wires, comprising: a base and multiple modular wall frames. The base is provided with wires and extends out of the base, and at least one connecting groove and a plurality of convex rings are fixed on the base, and the connecting groove is provided with a plurality of conducting parts, and the conducting parts are in electrical communication with wires in the base. The modular wall frames are provided with wires, and comprising: at least one connecting stud, at least one upper connecting groove, a plurality of upper convex rings, a plurality of lower grooves, and a locking device. Through those structure, the workers can quickly build a wall with strength not much different from a normal wall, while also setting up the indoor devices by using the prefabricated wires in the modular wall frame.

A method and system for an automated modular construction factory is presented. A plurality of pre-cast construction panels, a quality control zone, a transportation system, a general stockyard, a sequencing system, an assembly zone, an assembly system, a transit system, a finishing zone, and a plurality of finishing stations are provided. The pre-cast construction panels undergo quality control under the quality control zone and are transported and ordered to the general stockyard through the transportation and sequencing systems. The panels are then assembled into a constructed room in the assembly zone through the assembly system. The constructed room is transported by the transit system to the finishing zone where the constructed room is furnished and completed by the plurality of finishing stations.

A wall panel module comprising a first wall panel and one or more dual gasket assembly, the dual gasket assembly being suitable for sealing an abutment joint between edge faces of two wall panels and comprising a support coupling, a compressible interior gasket, and a compressible weather gasket, the support coupling comprising a base having a top surface having an interior gasket support and an exterior gasket support on opposing ends of the support coupling, the compressible interior gasket attached to the interior gasket support and the compressible outer weather gasket attached to the exterior gasket support, the compressible interior gasket and the compressible outer weather gasket mounted on the support coupling with the lengths of the compressible interior gasket and the compressible outer weather gasket parallel to one another and also being parallel to the dual gasket assembly length, the bottom surface of the support coupling base further having an attachment area with the dual gasket assembly attached to the first edge face of the first wall panel via said attachment area.

Construction panel and method for construction using said panel. Each construction panel comprises a lightweight structural element and insulation material sandwiched between a multilayer of lightweight boards which may have different types of finishing. The invention discloses an innovative system for rapid, more efficient and safer construction of building structures, resulting in lightweight yet resistant structures.