E04B1/62

Vapor retarding building materials and methods for making them

The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.

Coated fastener

Self-sealing fasteners and associated building panels, systems, and methods are provided. In one aspect, a fastener includes an elongated fastener body with an external surface extending between the first end and the second end, and a coating material disposed on at least a portion the external surface. In another aspect, a fastener includes an elongated fastener body with an external surface extending between the first end and the second end, and a polymer annulus surrounding at least a portion of the external surface of the of the elongated fastener body at or adjacent the head of the fastener.

Building panels and method of building construction
11814842 · 2023-11-14 ·

A set of structurally insulated panels and method of building construction, the set of panels having an indexing system that allows for any one panel to be easily attached to any other panel via indexing pins placed in pre-arranged openings. The indexing system enables essentially any number of panels to be assembled in essentially any reasonable manner to construct a building structure.

Extruded mat

A drainage component having a continuous, extruded mat having an upper face and a lower face. The mat includes a plurality of patterned three-dimensional structures, each structure spaced from all adjacent structures, and the plurality of patterned three-dimensional structures are provided in a plurality of linear rows or columns in a first direction.

SYSTEMS, METHODS AND APPARATUS FOR INTERLOCKING UNITIZED CURTAINWALL BUILDING FAÇADE
20230383537 · 2023-11-30 · ·

The present invention relates to the exterior building envelope systems. This invention particularly relates to a façade system supported by a continuous anchor secured to the slab without embedded attachments.

MICROPOROUS MEMBRANES, UNDERLAYMENT, ROOFING, FLASHING, WRAP, AND METHODS FOR MAKING AND USING THE SAME

In at least one embodiment, a microporous membrane having a moderate to high water vapor permeability and high liquid water penetration resistance is disclosed. The microporous membrane may be used in building applications, including as or as part of a building wrap, a rain screen, a roofing underlayment, a flashing, a sound proofing material, or an insulation material. The microporous membrane may include at least one thermoplastic polymer, at least one filler, and at least one processing oil. The microporous membrane may be flat or may have ribs. The microporous membrane may include at least one scrim component. A method for forming the microporous membrane is also disclosed.

ANTI-TELESCOPING BUILDING ENVELOPE MATERIAL
20230383147 · 2023-11-30 ·

A building envelope material is comprised of multiple layers, the layers include a substrate facestock, an adhesive layer, and a liner, the liner does not cover the entire surface of the adhesive in efforts to eliminate telescoping when the building envelope material is in a roll form. The removed portion of the liner may include straight coating removals or pattern coating removals.

Panel for sheathing system and method

The panel includes a water resistant barrier layer secured atop its outward facing surface. The water resistant barrier layer includes a skid resistant surface. The panels are made of lignocellulosic material. The water resistant and skid resistant surface may include indicia for aligning strips of tape or for aligning fasteners. A method for manufacturing the water resistant building panels is also disclosed and includes the steps of feeding paper onto a forming belt, depositing lignocellulosic material and the binding agent onto the forming belt so as to form a lignocellulosic mat, applying heat and pressure so as to impart the skid resistant surface on the paper, and cutting panels to predetermined sizes.

HOUSE WRAP & METHOD OF MANUFACTURE
20220274312 · 2022-09-01 ·

A continuous, wavy and intersecting pattern of filaments is deposited on a surface of a house wrap membrane using a plurality of hot melt nozzles and a controller that controls, positionally and temporally, the relative positions and flow of hot melt of the nozzles and the top surface of the membrane. Water drainage channels may be provided by depressions or viaducts.

TAPE, ARTICLE INCLUDING TAPE AND COMPOSITE LAYER, AND RELATED METHODS

The tape incudes a water vapor-permeable air and water barrier article and a pressure sensitive adhesive layer. The air and water barrier article includes a fibrous layer having first and second major surfaces and a polymeric layer on a first major surface of the fibrous layer that penetrates into the fibrous layer but leaves at least some fibers exposed on the second major surface. The pressure sensitive adhesive layer is on the polymeric layer of the air and water barrier article. The tape can retain greater than 50 percent by weight of mortar applied according to the Vertical Mortar Receptivity Evaluation. The article includes a substrate, the tape, and a composite layer comprising at least one of gypsum, lime, or cement. The composite layer is at least one of dried or cured on the second major surface of the fibrous layer. Methods of making the article are also described.