A method of manufacturing building panels includes assembling a frame of a building panel. The frame defines at least one cavity and at least one injection aperture in fluid communication with the at least one cavity. The method also includes positioning the frame on one of a base and a shelf of a multi-panel consolidation device having a plurality of shelves, with the shelves being in an expanded configuration, and at least substantially enclosing the at least one cavity. The method also includes forcing the shelves of the multi-panel consolidation device into a collapsed configuration, and injecting an expandable polymer through the at least one injection aperture into the at least one cavity. The method further includes forcing the shelves into an expanded configuration after a predetermined period of time selected to permit the expandable polymer to form a foam bonded to the frame.

A concrete wall section manufactured with a weight that allows the user of the concrete wall section to transport manually the concrete wall section. Combinations of concrete wall sections can be used to replace traditional frames of a structure.

A starter strip for through-wall-flashing of a cement-based exterior finish and hard siding includes a flashing membrane and a body. The flashing membrane has an inner surface that includes first and second inner surface portions containing self-adhering adhesive. The first inner surface portion is configured to permanently attach to at least one wall substrate. The body includes a first vertical leg having an inner surface attached to the second inner surface portion of the flashing membrane. The first vertical leg includes upper and a lower portions. The body also includes a second vertical leg and an outwardly and downwardly projecting leg extending between the lower portion of the first vertical leg and the second vertical leg. The outwardly and downwardly projecting leg includes first and second pluralities of spaced apertures, configured to relieve cavity air pressure and drain water from the body, respectively.

The instant system is a panel made of several layers that is a highly decorative, fire resistant, water resistant, sound proof, R valued insulated, light weight, and energy efficient panel. Such layers include: glass fiber reinforced concrete, glass fiber reinforced concrete with alkaline resistant fibers, alkaline resistant hurricane tested scrim mesh, a solar powered radiant tubing, a fire resistant foam that contains a steel reinforcement, and an epoxy adhesive.

A bracket for a building module. The bracket has a platform bearing a substantially planar surface, first and second sides appending from the platform away from the planar surface, and a bottom panel extending from the first side to the second side. Each of the first and second sides defines a proximal portion and a distal portion therealong. The distal portion of the first side is inwardly directed toward the distal portion of the second side. There is also a building module, a method for making a building module, and a method for constructing a building.

A bracket for a building module. The bracket has a platform bearing a substantially planar surface, first and second sides appending from the platform away from the planar surface, and a bottom panel extending from the first side to the second side. Each of the first and second sides defines a proximal portion and a distal portion therealong. The distal portion of the first side is inwardly directed toward the distal portion of the second side. There is also a building module, a method for making a building module, and a method for constructing a building.

This disclosure provides methods, systems, and kits for building seawalls using mechanically interlocking blocks. The interlocking blocks have interiors that can be filled with sand, gravel, or cementitious material after formation of a wall. The interlocking blocks that can be connected on any side to form a structure, wall, foundation, floor, building, flotation device, gardening structure, or toy. The interlocking blocks typically comprise center openings and connecting openings on each side and can be connected with hardware through the connecting openings. The center openings allow for materials such as pipes, wires, conduit, and rebar to pass through interlocked blocks. Connected blocks can also be filled with fortifying material to strengthen the structure. Sides of connected blocks can be covered with faceplates to direct flow of fortifying material and aid in the creation of desired configurations. Also provided are connectors for connecting sides of the interlocking blocks.

This disclosure provides methods, systems, and kits for building seawalls using mechanically interlocking blocks. The interlocking blocks have interiors that can be filled with sand, gravel, or cementitious material after formation of a wall. The interlocking blocks that can be connected on any side to form a structure, wall, foundation, floor, building, flotation device, gardening structure, or toy. The interlocking blocks typically comprise center openings and connecting openings on each side and can be connected with hardware through the connecting openings. The center openings allow for materials such as pipes, wires, conduit, and rebar to pass through interlocked blocks. Connected blocks can also be filled with fortifying material to strengthen the structure. Sides of connected blocks can be covered with faceplates to direct flow of fortifying material and aid in the creation of desired configurations. Also provided are connectors for connecting sides of the interlocking blocks.

A self-reinforced masonry block comprises a main body having opposed substantially parallel stacking surfaces and at least one tubular cell defined therethrough from one stacking surface to the other. At least one confining reinforcement is embedded in the main body to surrounding a corresponding cell. Each confining reinforcement extends substantially entirely along the longitudinal length of its corresponding cell and terminates inwardly of the stacking surfaces. The self-reinforced masonry blocks may be used in construction of a grout-filled, vertically reinforced masonry block wall, with the self-reinforced masonry blocks being used for those portions of the wall where the grouted cells are prone to crushing due to high levels of compressive stress, and conventional unreinforced masonry blocks being used for other portions of the wall. A method for making the self-reinforced masonry blocks is also described.

A self-reinforced masonry block comprises a main body having opposed substantially parallel stacking surfaces and at least one tubular cell defined therethrough from one stacking surface to the other. At least one confining reinforcement is embedded in the main body to surrounding a corresponding cell. Each confining reinforcement extends substantially entirely along the longitudinal length of its corresponding cell and terminates inwardly of the stacking surfaces. The self-reinforced masonry blocks may be used in construction of a grout-filled, vertically reinforced masonry block wall, with the self-reinforced masonry blocks being used for those portions of the wall where the grouted cells are prone to crushing due to high levels of compressive stress, and conventional unreinforced masonry blocks being used for other portions of the wall. A method for making the self-reinforced masonry blocks is also described.