A precast concrete wall structure and method for forming a wall structure are disclosed. A forming member is positioned within a casting bed. The forming member comprises a layer of insulating material defining a plurality of integrally-formed rectangular protrusions extending in a parallel and spaced-apart relationship to one another to define a plurality of rectangular-shaped channels therebetween. The forming member also defines at least one cutout for defining a first portion of a fastener for securing the wall structure to a support structure. A second portion of the fastening member is positioned within the cutout. Uncured concrete is placed within the casting bed and allowed to cure.

A precast concrete floor panel having stems molded in a mold with stem mold cavities and a deck. The deck can be formed in the same mold that includes the stem mold cavities or the concrete for the deck can be poured and cured on-site after the stems have been removed from the mold. The mold can include mold segments made from an insulating material that can remain attached to the stems to insulate the finished floor panel.

Example systems and methods of constructing multi-storey buildings utilizing a plurality of prefabricated insulated panels, each prefabricated insulated panel comprising a first cementitious layer, a second cementitious layer, and an insulative core, wherein the insulative core is disposed between first and second cementitious layers. The systems and methods comprise constructing a building foundation and constructing a plurality of storeys on said foundation. Each storey may comprise a plurality of prefabricated insulated panels forming a load-bearing exterior wall disposed on an outer perimeter of the storey. Each storey may comprise a plurality of prefabricated insulated panels forming core walls, wherein the first and second cementitious layers of the core wall panels comprise a fire resistant material. Each storey may comprise a plurality of prefabricated insulated panels forming demising walls. Each storey may comprise a plurality of prefabricated insulated panels forming corridor walls. Each storey may comprise a plurality of prefabricated insulated panels forming a floor. The systems and methods further comprise constructing a roof on top of the last storey thereby constructed, the roof comprising a plurality of prefabricated roof panels.

Various implementations are directed to a single face building block and masonry wall assembly and methods. Each building block includes a single face shell, first and second webs extending from an interior surface of the face shell, and a pier that has a proximal surface disposed between distal ends of the webs and a distal surface that is opposite and spaced apart from the proximal surface of the pier. Interior surfaces of the webs, the proximal surface of the pier, and a portion of the interior surface of the face shell between the webs define a pocket. In addition, the building blocks may include a ledge that extends outwardly from the distal surface of the pier. This ledge forms a channel with an upper surface of the pier stacked above the block.

The invention comprises a product. The product comprises a foam insulating panel, the panel having a first primary surface and an opposite second primary surface, wherein the foam insulating panel defines at least one recessed channel in the first primary surface, the at least one recessed channel being sized and shaped to provide a mold for a structural reinforcing member. The product also comprises a concrete panel formed on the first primary surface and filling the at least one recessed channel so as to provide a structural reinforcing member for the concrete panel. The product further comprises an elongate anchor member in the foam insulating panel and extending from the first primary surface of the foam insulating panel into the concrete panel. A method of making a composite reinforced insulated concrete structure is also disclosed.

A modular construction block comprises a masonry block shell including first and second opposing side walls, and an intermediate cross-web formed between the side walls. Each of the first and second side walls comprises first and second opposing end edges, a relatively thin wall section extending from the cross-web to the first end edge, and a relatively thick wall section extending from the cross-web to the second end edge. The relatively thick wall section of each side wall tapers from the cross-web toward the second end edge of the side wall.

A wall structure and a method for forming a wall structure is provided using three-dimensional printing of extruded building material applied to a surface of a building structure. According to one embodiment, the wall structure includes a pair of outer wythes spaced from an inner wythe. The outer wythes can include a core extending between the pair of outer wythes and toward the inner wythe. A protrusion can also extend toward the inner wythe a spaced distance from the inner wythe or entirely toward and adjoining the inner wythe. The core is configured with an inwardly facing spaced opposed surfaces of the outer wythes surrounding a vertically extending rebar, with grout surrounding that rebar. Horizontally extending support pins can be spaced parallel from each other and extend from the protrusions and into the inner wythe.

What is provided is a precast hollow block, a precast wall system incorporating the precast hollow block, and forms for manufacturing a hollow block and a coping cap. Accordingly, the precast hollow block and its incorporation into a precast wall system provide solutions to current “level up” block coping techniques, wall flood protection, wall force protection, and the like. Instead of having mismatched or missing face textures on sloped portions of the wall, the precast wall system allows for easier installation of face-textured blocks directly at the top of the wall. As a result, the precast wall system may readily account for slope transitions of a wall, conform to specific Department of Transportation project requirements, accommodate existing wall construction specifications, and be easily customizable for a variety of applications.

A cooling tower structure having a concrete perimeter foundation wall with a perimeter rebar grouping. The structure includes at least four columns formed of CMU blocks with at least two columns being freestanding and positioned approximate corners of the foundation wall. Each column further includes a column rebar grouping being tied into the perimeter rebar grouping. At least three bond-beams formed of CMU blocks are connected between the columns at least four feet above the foundation. The bond-beams include beam rebar groupings tying into at least one of the column rebar groupings. The structure includes housing walls formed of CMU blocks extending upward from the bond beams. At least one fan is on at least one pedestal column positioned within the foundation wall, with a pedestal rebar grouping extending though the pedestal column from a concrete pedestal footing. A series of water collection troughs are positioned within the cooling tower above the fan and fill media is positioned in the cooling tower above the collection troughs.

There is provided a prefabricated floor panel (101) for use with a supporting structure (103) including a floor member (105) the floor member (105) defining a floor surface (107) and being adapted to engage with an adjacent similar floor panel (101) and at least one or more strengthening beams (109) configured to engage with the supporting structure (103) in use to support the prefabricated floor panel (101).