The present invention relates to an industrialized construction process of at least part of a structure (1) to be constructed, by applying it, for example, to bridge decks, in which the filling material (8) is poured in situ on empty segments (3) prefabricated ex situ.

The construction process according to the present invention comprises the prefabrication of empty segments (3) including the assembling of steel reinforcement elements (9) and assembling fixing elements (4) whereby these comprise rigid elements (22) and at least part of the moulds (13), which occur at a location (5) ex situ, for example at the factory, construction site or at a place close to the works front line; transport and placement of the empty segments (3) in the final position in the structure (1); the operation of pouring the filling material (8); consolidation or curing of the filling material; prestressing the structure (1), if applicable; removal of the moulds (13) and fixing elements (4); followed by the start of the next cycle, if applicable.

The present invention also relates to a construction system adapted for carrying out a construction process of a structure (1) to be constructed.

A reinforcement module can include a first endplate having notches, a second endplate having notches, a spacing member in contact with the first endplate and the second endplate, and wires looped around at least one of the notches of the first endplate and around at least one of the notches of the second endplate.

An object to provide a prestressed concrete that can be widely used for general building members, in which a chemical stress induced by an expansive material and a mechanical stress induced by a continuous fiber reinforcing wire are simultaneously used together, and due to a synergistic effect of the mechanical stress and the chemical stress, the strength is increased, the reduction in weight, reduction in thickness, and suppression of cracking are achieved, and the degree of freedom in design increased. To provide a prestressed concrete characterized in that, in a concrete into which a prestress is introduced, a mechanical stress induced by a tensional material and a chemical stress induced by an expansive material for a concrete are introduced simultaneously into the concrete, the tensional material is a continuous fiber reinforcing wire, the expansive material for a concrete is contained in an amount of 5 to 30 kg/m3, and aluminum oxide contained in an amount of 0.2 to 2.0% by weight to the expansive material.

An object to provide a prestressed concrete that can be widely used for general building members, in which a chemical stress induced by an expansive material and a mechanical stress induced by a continuous fiber reinforcing wire are simultaneously used together, and due to a synergistic effect of the mechanical stress and the chemical stress, the strength is increased, the reduction in weight, reduction in thickness, and suppression of cracking are achieved, and the degree of freedom in design increased. To provide a prestressed concrete characterized in that, in a concrete into which a prestress is introduced, a mechanical stress induced by a tensional material and a chemical stress induced by an expansive material for a concrete are introduced simultaneously into the concrete, the tensional material is a continuous fiber reinforcing wire, the expansive material for a concrete is contained in an amount of 5 to 30 kg/m3, and aluminum oxide contained in an amount of 0.2 to 2.0% by weight to the expansive material.

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

The method according to the invention for producing a prestressed concrete workpiece is characterized in that the prestress is created by a heat treatment, wherein the concrete and the reinforcement therefor are selected in such a way that, when cooling the concrete workpiece from an elevated temperature, the heat expansion coefficient of the concrete is less than that of the reinforcement, and in that, during cooling, the concrete and the reinforcement adhere sufficiently strongly to one another if, during cooling, the concrete is hydrated at least to such an extent in order to be able to expand the reinforcement on account of the different heat expansion coefficients, and in that the concrete, together with the reinforcement, is brought to the elevated temperature in such a way that and is hydrated during cooling at least to such an extent that it is prestressed by the reinforcement after cooling.

Post-tensioning wrap with pre-packed fiber tapes in resin is wrapped under tension around a concrete article. Post-tensioning wrap comprising a plurality of fiber tapes each comprising a plurality of tendons separated by a resin. The post-tensioning wrap is then cured or partially cured so that the post-tensioning wrap forms a single, unitary material around the cylinder that is substantially impermeable.

A method of manufacturing a pre-stressed beam or panel and the resulting beam or panel are described. The method includes providing a timber-based component (1); providing a pre-stressing member (9) arranged along the timber-based component; applying a tensile force to the pre-stressing member (9); providing concrete anchors (11a, 11b) at locations that are spaced apart along the timber-based component (1); coupling the pre-stressing member (9) to the concrete anchors (11a, 11b); and releasing the tensile force on the pre-stressing member (9) to transfer a compressive force to the timber-based component (1) through the concrete anchors (11a, 11b) to form a pre-stressed beam or panel.

The precast reinforced concrete construction elements with pre-stressing connectors provide beam-column connections which are post-tensioned through a combination of active and passive pre-stressing tendons. The active pre-stressing tendons improve the efficiency and effectiveness of the beam-column connections under service loads, as well as during application of external forces and stresses, such as during earthquakes. The passive pre-stressing tendons are lightly pre-stressed and only become effective during progressive collapse of the building. Specifically, the passive pre-stressing tendons become stressed only during downward movement of a joint due to the loss/damage of a column, thus providing resistance against further downward movement of the joint and thereby resisting the progressive collapse.

The invention relates to a method according to which a profile consisting of a shape-memory alloy is placed into concrete, or a concrete to be reinforced is roughened on the outside, then profiles (2) consisting of a shape-memory alloy are fastened to the roughened outside (9) of the structure (6) and a cementitious matrix is applied to the roughened outside (9) to cover the profiles (2). After the cementitious matrix has set, said profiles (2) produce a contraction force and thus a tension as a result of the input of heat. The mortar covering layer (16) thereby acts as a reinforcement layer owing to the interlocking of the mortar covering layer (16) with the roughened outside (9) of the structure (6). The profiles (2) run in an outer mortar as a reinforcement layer (16) of the outside of a structure along the outside of the structure inside the mortar or reinforcement layer (16). A structure can also be prepared for a prestress in the equipped mortar or reinforcement layer by the input of heat, in that electrical cables (3) are routed from the end regions thereof to the outside of the mortar or reinforcement layer (16) or the end regions of the electrical cables (3) are accessible by removing inserts (5).