Various embodiments disclosed relate to a composite shingle. The composite shingle includes a particle layer and a polyketone layer proximate to the particle layer.

A roofing shingle includes an overlay sheet, an underlay sheet, and a reinforcement member. The overlay sheet includes a headlap portion and a tab portion, wherein the overlay sheet has an overlay sheet height. The underlay sheet is secured to a bottom surface of the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. The reinforcement material is secured to a top surface of the headlap portion of the overlay sheet, wherein the reinforcement material is configured to improve nail pull-through, wherein the reinforcement material extends beyond the overlapping regions of the headlap portion and the underlay sheet.

The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.

A roofing system including a cap shingle and a method of producing a cap shingle are disclosed. In one embodiment, the cap shingle is formed with a continuous or discontinuous self-sealing adhesive that is applied along a ridgeline direction and can provide high wind resistance, without the use of hand-sealed adhesive application. In an embodiment of the method, one or more layers of a shingle material can be oriented in a machine direction with the self-sealing adhesive applied adjacent side edges of the shingle material to form the cap shingles having self-seal strips and configured to bend in the machine direction for installation of the cap shingles along a ridge of a roof.

A section of a roof covering system, such as a shingle, having a flat base with planar top surface; and a plurality of fins disposed on the planar top surface at an essentially orthogonal angle to the planar top surfaces, forming a plurality of valleys between the fins, thereby forming a plurality of protrusions and recesses to damage, disintegrate and redirect hailstones which are incident upon the portion of the roof covering system.

A laminated composition shingle includes a first sheet having a first mineral granule surface and a first rectangular shape without tab cut-outs laminated with a second sheet having a second mineral granule surface. The second sheet has tab cut-outs along only one longer edge of the second sheet. The laminated composition shingle has a shingle width and an exposure width perpendicular to the long edges and a first width that is twice the exposure width. The shingle width is the first width plus 2 inches (51 mm). The tab cut-outs have a tab width in the direction of the shingle width less than the exposure width minus ⅛ of an inch (3 mm).

A plurality of granules comprising particulate silicate material bonded together with an inorganic binder, the inorganic binder comprising reaction product of at least alkali silicate and hardener, wherein the hardener is at least one of aluminum phosphate, amorphous aluminosilicate, fluorosilicate, Portland cement, or a calcium silicate, wherein the particulate silicate material is present as at least 50 percent by weight of each granule, based on the total weight of the respective granule, wherein each granule has a total porosity in a range from greater than 0 to 50 percent by volume, based on the total volume of the respective granule, and wherein the granules have Tumble Toughness Value of at least 70 before immersion in water and at least 40 after immersion in water at 20° C.±2° C. for two months. The granules are useful, for example, as roofing granules.

The present disclosure relates to roofing granules, such as colored solar-reflective roofing granules, and to methods for making and their use in roofing products. One aspect of the disclosure provides a collection of colored solar-reflective roofing granules, wherein substantially each roofing granule includes an inner layer of a porous ceramic material, the pore size and material of the inner layer being selected such that the inner layer is substantially reflective of infrared radiation; and disposed about and substantially surrounding the inner layer, an outer layer of a substantially colored ceramic material, the outer layer of substantially colored ceramic material being substantially transmissive to infrared radiation, the collection of colored solar-reflective roofing granules having a L* of no more than 60 and a solar reflectivity of at least 30%.

Roofing granules comprising agglomerated inorganic material, and building materials, such as shingles, that include such roofing granules. By fabricating roofing granules from agglomerating inorganic material it is possible to tailor the particle size distribution so as to provide optimal shingle surface coverage, thus reducing shingle weight and usage of raw materials. Additionally, the use of agglomeration permits the utilization of by-products from conventional granule production processes.

A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.