E04F21/0046

Automated drywalling system and method

An automated drywalling system network that include one or more automated drywalling systems that each comprise a robotic arm. The automated drywalling system network can also include one or more drywalling end effectors configured to couple to a distal end of the robotic arms of the one or more automated drywalling systems. The drywalling end effectors can include a drywall hanging end effector; a drywall mudding end effector; a drywalling sanding end effector; and a drywall painting end effector.

Devices and methods for preparing drywall butt joints
10619362 · 2020-04-14 ·

A simple device for preparing a drywall butt joint includes a wheel with beveled surfaces or an end taper. When the device makes contact with protruding, rough edges of a drywall butt joint and/or debris surrounding the butt joint the force applied by the device eliminates the protruding, drywall edges and debris.

AUTOMATED DRYWALL CUTTING AND HANGING SYSTEM AND METHOD

An automated drywalling system having a computing device executing a computational planner that generates, before hanging any of a plurality of drywall pieces, a plan for a configuration of a plurality of cut pieces of drywall to be disposed on studs of a target wall assembly including a plurality of seams respectively defined by adjoining edges of different pairs of drywall pieces of the plurality of cut pieces of drywall, the plan for the configuration generated based at least in part on an optimization of the plurality of cut pieces of drywall.

Nozzle tip and method for dispensing onto a partial cut panel

Nozzles are provided, for applying setting resins onto the edge of a partial cut in a panel, in some embodiments a honeycomb panel. The nozzle comprises a connector portion and an application head, wherein the application head comprises: a) a supporting wall, and b) a finish wall joining the supporting wall along an edge at an angle of 90 degrees or greater and less than 120 degrees. In some embodiments, the finish wall has a trailing edge which has a curved profile wherein the curve radius remains between 1.0 and 7.0 cm throughout the curve. In some embodiments, the finish wall has a leading edge which comprises a block wall which at least partially blocks movement of applied resin beyond the leading edge of the finish wall. In addition, methods of applying a setting resin onto the edge of a partial cut in a panel are provided.

AUTOMATED DRYWALL PLANNING SYSTEM AND METHOD

An automated drywalling system network that including one or more automated drywalling systems that each has a robotic arm. The automated drywalling system network can also include a computational planner that generates instructions for the one or more automated drywalling systems to perform two or more drywalling tasks associated with a target wall assembly. The two or more drywalling tasks can include a hanging task that includes hanging pieces of drywall on studs of the target wall assembly; a mudding task that includes applying joint compound to pieces of drywall hung on studs of the target wall assembly; a sanding task that includes sanding joint compound applied to the pieces of drywall hung on studs of the target wall assembly; and a painting task that includes painting sanded the joint compound applied to the pieces of drywall hung on studs of the target wall assembly.

Automated drywall cutting and hanging system and method

An automated drywalling system for cutting and/or hanging drywall that includes one or more vision systems and a computing device executing a computational planner. The computational planner obtains target wall assembly data from the one or more vision systems, the target wall assembly data including information regarding a configuration of a target wall assembly including a plurality of studs that define a portion of the target wall assembly; and generates a plan for a configuration of a plurality of drywall pieces to be disposed on studs of the target wall assembly based on the target wall assembly data.

Automated drywall planning system and method

An automated drywalling system network that including one or more automated drywalling systems that each has a robotic arm. The automated drywalling system network can also include a computational planner that generates instructions for the one or more automated drywalling systems to perform two or more drywalling tasks associated with a target wall assembly. The two or more drywalling tasks can include a hanging task that includes hanging pieces of drywall on studs of the target wall assembly; a mudding task that includes applying joint compound to pieces of drywall hung on studs of the target wall assembly; a sanding task that includes sanding joint compound applied to the pieces of drywall hung on studs of the target wall assembly; and a painting task that includes painting sanded the joint compound applied to the pieces of drywall hung on studs of the target wall assembly.

DEVICES AND METHODS FOR PREPARING DRYWALL BUTT JOINTS
20180298623 · 2018-10-18 ·

A simple device for preparing a drywall butt joint includes a wheel with beveled surfaces or an end taper. When the device makes contact with protruding, rough edges of a drywall butt joint and/or debris surrounding the butt joint the force applied by the device eliminates the protruding, drywall edges and debris.

AUTOMATED DRYWALL PAINTING SYSTEM AND METHOD

An automated painting system that includes a robotic arm and a painting end effector coupled at a distal end of the robotic arm, with the painting end effector configured to apply paint to a target surface. The painting system can also include a computing device executing a computational planner that: generates instructions for driving the painting end effector and robotic arm to perform at least one painting task that includes applying paint, via the painting the end effector, to a plurality of drywall pieces, the generating based at least in part on obtained target surface data; and drives the end effector and robotic arm to perform the at least one painting task.

AUTOMATED DRYWALL SANDING SYSTEM AND METHOD

An automated sanding system that includes a robotic arm and a sanding end effector coupled at the distal end of the robotic arm, with the sanding end effector configured to sand a target surface. The system can further include a computing device executing a computational planner that generates instructions for driving the sanding end effector and robotic arm to perform at least one sanding task that at least includes the sanding end effector sanding a target surface, the generating based at least in part on obtained target surface data; and drives the end effector and robotic arm to perform the at least one sanding task.