E04G11/02

Multi-flex forming system
10253511 · 2019-04-09 ·

Apparatuses and methods associated with creating a form to construct a concrete structure (e.g., a concrete building). In embodiments, an apparatus may comprise a number of forming system components, including but are not limited to a plurality of fixed or adjustable posts; a plurality of fixed or adjustable roof struts, a plurality of fixed or extensible frames; and/or a plurality of mounts. The fixed/adjustable posts, the fixed/adjustable roof struts, and the fixed/extensible frames are selectively and adjustably coupled together to create a form of selected dimensions to construct the concrete structure/building on site with reduced number of pours, e.g., a single pour. Other embodiments may be disclosed or claimed.

Method for 3D printing prefabricated modular buildings

A method for 3D printing a prefabricated modular building includes rotating an intermediate module (300) by 90 degrees to obtain a fabricated module (400), so that two originally vertical walls (A, C) become horizontal walls, and the other two walls (B, D) become supporting walls. This enables the building to be able to receive stresses as a whole, improving the stability of the building.

Portable robotic casting of volumetric modular building components
10227785 · 2019-03-12 ·

A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project. A casting process is provided in which a volumetric module is cast in a rotated orientation, in which the floor is cast with an initial vertical orientation, the transverse walls extend in a horizontal orientation, which is cast in vertical wall forms, and a longitudinal wall extends horizontally along the top of the mold. Modular, volumetric components created using the RCM and casting process are also described.

Portable robotic casting of volumetric modular building components
10227785 · 2019-03-12 ·

A robotic casting machine (RCM) provides for on-site, or near-site casting and automated production of cast components, such as concrete modular, volumetric building components. The RCM includes stationary and mobile support structures, which can be positioned in a loading configuration, a casting configuration and an ejection configuration in which the cast volumetric component may be ejected from the mold. Tipping machines located beneath the cast component facilitate ejection, rotation and loading of the ejected module onto a transport surface for transport of the module. The support structures are constructed of prefabricated frames that may include at least one standardized section, which may be utilized on every project, and may also include a customized section, which may be provided to achieve desired dimensions of the cast module on a particular project. A casting process is provided in which a volumetric module is cast in a rotated orientation, in which the floor is cast with an initial vertical orientation, the transverse walls extend in a horizontal orientation, which is cast in vertical wall forms, and a longitudinal wall extends horizontally along the top of the mold. Modular, volumetric components created using the RCM and casting process are also described.

Concrete pouring guiding device and construction method for sewage treatment tank

Provided are a concrete pouring guiding device and a construction method for pouring a concrete tank wall of a sewage treatment tank, wherein the concrete pouring guiding device includes a guiding element and a mounting seat configured to be fixed on an external mounting position; the guiding element is threadedly engaged with the mounting seat, so as to enable the guiding element to move in a first direction with respect to the mounting seat; in the first direction, one end of the guiding element is configured to allow concrete to flow into the guiding element, and the other end of the guiding element is configured to extend to a target position; and the first direction is a length direction of the guiding element.

Insulated structure and a method of its manufacture
10132072 · 2018-11-20 ·

The invention relates to a structure comprising inner and outer skeletons, each defining a cage-like structure consisting of metal structural elements, where the inner skeleton is housed within the inner space defined by the outer skeleton, and where the inner and outer skeleton are connected at one or more locations.

Insulated structure and a method of its manufacture
10132072 · 2018-11-20 ·

The invention relates to a structure comprising inner and outer skeletons, each defining a cage-like structure consisting of metal structural elements, where the inner skeleton is housed within the inner space defined by the outer skeleton, and where the inner and outer skeleton are connected at one or more locations.

Formwork plate for walls and arches
09988813 · 2018-06-05 · ·

The present invention relates to a formwork plate comprising a flat rectangular central body extended in a first direction by a first series of flat tabs and in a second opposing direction by a second series of flat tabs, the tabs extending in the plane of the body while leaving a spacing between tabs of the same series, the plate having first and second sets of angled tabs, with each angled tab extending into the spacing between two flat tabs respectively from the first or second series, the tabs being angled while extending the body each having an angled portion and a flat distal end portion extending parallel to the flat tabs. The invention also relates to a formwork made from several plates.

Formwork plate for walls and arches
09988813 · 2018-06-05 · ·

The present invention relates to a formwork plate comprising a flat rectangular central body extended in a first direction by a first series of flat tabs and in a second opposing direction by a second series of flat tabs, the tabs extending in the plane of the body while leaving a spacing between tabs of the same series, the plate having first and second sets of angled tabs, with each angled tab extending into the spacing between two flat tabs respectively from the first or second series, the tabs being angled while extending the body each having an angled portion and a flat distal end portion extending parallel to the flat tabs. The invention also relates to a formwork made from several plates.

Formwork core for a formwork system for casting a bell-shaped body

A formwork core for a formwork system for concreting a bell body including a base frame and two corner supports detachably fastened at a variable distance. The corner supports each bear two corner connection panels, which are arranged at a right angle to each other around the corner and can be synchronously retracted and extended without touching each other. The corner supports also bear corner angle pieces, which likewise can be retracted and extended and, in the completely extended state, close the gap between the two associated corner connection panels in order to form a vertical outer shell of the formwork core. The vertical edges of the corner connection panels, which vertical edges are distant from the corner, have screw flanges facing inward. Optionally, at least one side formwork panel can be inserted between the corner connection panels one side.