A downhole tool includes at least a pilot section, a first expansion section, and a second expansion section. The pilot section has a plurality of cutting elements to cut a pilot hole. Each of the expansion sections has a plurality of cutting elements to successively expand the pilot hole to achieve a final wellbore radius. The pilot section, first expansion section, and second expansion section each have one or more stabilizer pads on respective gages to stabilize the downhole tool during wellbore creation.

A drilling machine for a wellbore is provided. The drilling machine may include a dynamic lateral pad that is movable between an extended and retracted position. In the extended position, the pad moves the drill bit in a direction for drilling. The drilling machine may include a dynamic lateral cutter that is movable between an extended and retracted position. In at least the extended position, the cutter engages the wellbore and removes formation. The drilling machine may include a monolithic or integral drill bit/drive shaft to reduce the distance between a positive displacement motor and a distal end of the monolithic or integral drill bit/drive shaft. The drilling machine may include separate cutting structures that have different rotational speeds and can further utilize the integral drill bit/drift shaft and/or a bent housing that generates an off-axis rotation which helps optimize the formation removal in the center area of the wellbore.

A drilling machine for a wellbore is provided. The drilling machine may include a dynamic lateral pad that is movable between an extended and retracted position. In the extended position, the pad moves the drill bit in a direction for drilling. The drilling machine may include a dynamic lateral cutter that is movable between an extended and retracted position. In at least the extended position, the cutter engages the wellbore and removes formation. The drilling machine may include a monolithic or integral drill bit/drive shaft to reduce the distance between a positive displacement motor and a distal end of the monolithic or integral drill bit/drive shaft. The drilling machine may include separate cutting structures that have different rotational speeds and can further utilize the integral drill bit/drift shaft and/or a bent housing that generates an off-axis rotation which helps optimize the formation removal in the center area of the wellbore.

Embodiments of a reamer of the present invention generally include a front end containing components, such as pie wedge-shaped corebuster components, that are substantially axially disposed with respect to the axis of rotation of the reamer, wherein the pie wedges include abrasion-resistant inserts, which may be cylindrical in shape, oriented substantially longitudinally with respect to the axis of rotation of the reamer. Embodiments of a method of using an apparatus of the present invention are also provided.

Embodiments of a reamer of the present invention generally include a front end containing components, such as pie wedge-shaped corebuster components, that are substantially axially disposed with respect to the axis of rotation of the reamer, wherein the pie wedges include abrasion-resistant inserts, which may be cylindrical in shape, oriented substantially longitudinally with respect to the axis of rotation of the reamer. Embodiments of a method of using an apparatus of the present invention are also provided.

Reaming tools for reaming a borehole and related systems and methods are described herein. In an embodiment, the tool includes a body having a central axis, and a plurality of blades. Each of the plurality of blades includes an uphole section that extends in a first helical direction, a downhole section that extends in a second helical direction that is opposite the first helical direction, and an arcuate central section that continuously extends from the uphole section to the downhole section. The plurality of blades are eccentric about the central axis such that the reaming tool is configured to pass axially through a first diameter and is configured to ream a borehole to a second diameter that is greater than the first diameter when the tool is rotated about the central axis in a cutting direction.

Reaming tools for reaming a borehole and related systems and methods are described herein. In an embodiment, the tool includes a body having a central axis, and a plurality of blades. Each of the plurality of blades includes an uphole section that extends in a first helical direction, a downhole section that extends in a second helical direction that is opposite the first helical direction, and an arcuate central section that continuously extends from the uphole section to the downhole section. The plurality of blades are eccentric about the central axis such that the reaming tool is configured to pass axially through a first diameter and is configured to ream a borehole to a second diameter that is greater than the first diameter when the tool is rotated about the central axis in a cutting direction.

A drill rig having a longitudinal drilling axis, a front portion, and a rear portion can comprise a feedframe aligned with the longitudinal drilling axis, a first head assembly coupled to the feedframe and configured to rotate a drill string, and a rod holder proximate the front portion of the drill rig. A second head assembly can be movable on the feedframe along the longitudinal axis and can include a powered water swivel assembly comprising a spindle having an interior bore a drill rod connector at a first end of the spindle, a motor that is configured to rotate the spindle, a clutch configured to disengage the motor from the spindle, a gearbox that couples the motor to the spindle, and a water swivel that is configured to provide drilling fluid to the interior bore of the spindle.

A drill rig having a longitudinal drilling axis, a front portion, and a rear portion can comprise a feedframe aligned with the longitudinal drilling axis, a first head assembly coupled to the feedframe and configured to rotate a drill string, and a rod holder proximate the front portion of the drill rig. A second head assembly can be movable on the feedframe along the longitudinal axis and can include a powered water swivel assembly comprising a spindle having an interior bore a drill rod connector at a first end of the spindle, a motor that is configured to rotate the spindle, a clutch configured to disengage the motor from the spindle, a gearbox that couples the motor to the spindle, and a water swivel that is configured to provide drilling fluid to the interior bore of the spindle.

A system that includes a drillstring with a bottomhole assembly (BHA). The system also includes at least one stabilizer or reamer integrated with the BHA, wherein each of the at least one stabilizer or reamer includes a position adjustment assembly. The system also includes a processing unit that provides control signals to each position adjustment assembly, wherein the control signals are based on a cost function.