Embodiments described herein relate to material-removal systems and cutting tools that may be used in the material-removal systems. More specifically, for example, the material-removal systems, and particularly the cutting tools thereof, may engage and fail target material. In some instances, the material-removal systems may be used in mining operations.

A cutting device for engaging a rock face includes a disc body supported for rotation about an axis of rotation, and a plurality of peripheral portions removably secured to the disc body. Each of the peripheral portions including a plurality of cutting bits positioned on a peripheral edge. The peripheral edge of each peripheral portion is aligned with the peripheral edges of adjacent peripheral portions.

A cutting assembly for a rock excavation machine including a frame. The cutting assembly includes a boom supported on the frame and a cutting device. In some aspects, the boom includes a first portion and a second portion, and the first portion includes a first structure and a second structure slidable relative to the first structure. The second portion includes a first member pivotably coupled to the second structure, and a second member pivotably coupled to the first member. The cutting device is supported on the second member. In some aspects, a material handling device is supported independently of the boom and movable between a retracted position and an extended position independent of the boom.

A cutting device for cutting rock includes a disc and a plurality of cutting elements secured to the disc. The disc is supported for rotation about an axis of rotation, and the disc includes a peripheral edge extending around the axis of rotation. The plurality of cutting elements are spaced apart along the peripheral edge of the disc and positioned in a cutting plane. Each of the cutting elements includes a base portion and a cutting portion including a cutting edge, and the cutting portion has a width that is larger than a width of the base portion.

A cutting assembly for a rock excavation machine including a frame. The cutting assembly includes a boom supported on the frame and a cutting device. In some aspects, the boom includes a first portion and a second portion, and the first portion includes a first structure and a second structure slidable relative to the first structure. The second portion includes a first member pivotably coupled to the second structure, and a second member pivotably coupled to the first member. The cutting device is supported on the second member. In some aspects, a material handling device is supported independently of the boom and movable between a retracted position and an extended position independent of the boom.

A mining machine includes a frame, a boom supported for pivoting movement relative to the frame, and a cutter head pivotably coupled to the boom. The cutter head includes a housing, a cutter shaft coupled to the housing, a cutting disc, and an excitation mechanism. A second portion of the cutter shaft extends parallel to a cutter axis. The cutting disc is coupled to the second portion of the cutter shaft and is supported for free rotation relative to the cutter shaft about the cutter axis. The cutting disc includes a plurality of cutting bits defining a cutting edge. The excitation mechanism includes an exciter shaft and a mass eccentrically coupled to the cutter shaft. The excitation mechanism is coupled to the first portion of the cutter shaft. Rotation of the exciter shaft induces oscillating movement of the second portion of the cutter shaft and the cutting disc.

A shearing system includes a pan line having an end stop, a gate end, and a set of consecutively arranged pans extending from the gate end and having one or more pans disposed beyond the end stop. A shearer is stoppable at the end stop, includes a shearer arm, and is positioned on the one or more pans when the shearer arm is disposed between the end stop and the gate end. A first sensor detects an orientation of the shearer, while second sensors detect an orientation of the set of consecutively arranged pans. A control system determines a profile of the pan line between the end stop and the gate end and controls a movement of the shearer arm based on the profile of the pan line when the shearer arm is disposed between the end stop and the gate end.

A cutting device for cutting rock includes a disc and a plurality of cutting elements secured to the disc. The disc is supported for rotation about an axis of rotation, and the disc includes a peripheral edge extending around the axis of rotation. The plurality of cutting elements are spaced apart along the peripheral edge of the disc and positioned in a cutting plane. Each of the cutting elements includes a base portion and a cutting portion including a cutting edge, and the cutting portion has a width that is larger than a width of the base portion.

A vertical lifting type drum coal-mining machine without a rocker arm includes a central control box, left and right cutting and lifting reduction gear boxes, left and right guide rail fixing box bodies, left and right traction reduction gear boxes, and left and right traveling gear boxes. The left and right cutting and lifting reduction gear boxes are provided with slideways in fit with lifting guide rails of the left and right guide rail fixing box bodies. Lifting cylinders drive the left and right cutting and lifting reduction gear boxes to make lifting motion. A cutting gear reduction mechanism adopts two-stage fixed-axle gear transmission and two-stage planetary gear transmission, is free from multiple idler pulley groups and has simple transmission chain. The fit between the lifting guide rails and the slideways enables the entire machine to be compact in structure, and the reliability and stability of operation are improved.

A vertical lifting type drum coal-mining machine without a rocker arm includes a central control box, left and right cutting and lifting reduction gear boxes, left and right guide rail fixing box bodies, left and right traction reduction gear boxes, and left and right traveling gear boxes. The left and right cutting and lifting reduction gear boxes are provided with slideways in fit with lifting guide rails of the left and right guide rail fixing box bodies. Lifting cylinders drive the left and right cutting and lifting reduction gear boxes to make lifting motion. A cutting gear reduction mechanism adopts two-stage fixed-axle gear transmission and two-stage planetary gear transmission, is free from multiple idler pulley groups and has simple transmission chain. The fit between the lifting guide rails and the slideways enables the entire machine to be compact in structure, and the reliability and stability of operation are improved.