Modified and connected foam wall structures and methods for making them are described. The wall structures include a frame, a foam panel attached to the frame, a foam layer disposed in a cavity defined by the frame, and a structural adhesive. The structural adhesive may be disposed in at least one of: (A) an aperture located within the foam layer, and (B) an aperture located between the foam layer and a frame member. In some cases, a cured structural adhesive is located between connecting members of adjacent foam wall structures.

An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.

A prefabricated wall for a prefabricated building includes a concrete body and a rigid framework arranged inside the poured concrete body, the rigid framework comprises n longitudinally extending vertical rebars, with n being an integer greater than or equal to three; an upper end face and a lower end face of the prefabricated wall are formed with m mechanical connection portions at positions sharing the same axes as the vertical rebars, with m being an integer less than or equal to 2n; and the mechanical connection portions are all formed at end portions of the vertical rebars. An assembly structure for a prefabricated building is further provided. The assembly structure is formed by filling an assembly gap with an on-site poured layer after rebars are firmly connected at an overhead region between an upper-layer wall, a lower-layer wall and a floor slab by means of fastening components.

Foam wall structures and methods for making them are described. The wall structures include a frame, a mesh mechanically fastened to a front surface of the frame, a foam panel at least partially abutting and overlying the mesh, and a foam layer disposed in a cavity defined by the frame, the mesh, and the foam panel. Buildings that include such wall structures are also described.

According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in.sup.2 of foam board.

A high performance wall assembly receives an exterior covering of a building. The high performance wall assembly includes a frame assembly having a top member, a bottom member opposite the top member, and a plurality of vertical members. The vertical members are coupled to and extend between the top and bottom members. The high performance wall assembly also includes a rigid foam insulating panel coupled to the frame assembly. A structural foam layer is disposed on the plurality of vertical members and on the rigid foam insulating panel. The structural foam layer couples the rigid foam insulating panel to the frame assembly and couples the plurality of vertical members to the top and bottom members such that the high performance wall is free of fasteners.

A high performance wall assembly receives an exterior covering of a building. The high performance wall assembly includes a frame assembly having a top member, a bottom member opposite the top member, and a plurality of vertical members. The vertical members are coupled to and extend between the top and bottom members. The high performance wall assembly also includes a rigid foam insulating panel coupled to the frame assembly. A structural foam layer is disposed on the plurality of vertical members and on the rigid foam insulating panel. The structural foam layer couples the rigid foam insulating panel to the frame assembly and couples the plurality of vertical members to the top and bottom members such that the high performance wall is free of fasteners.

A prefabricated wall for a prefabricated building includes a concrete body and a rigid framework arranged inside the poured concrete body, the rigid framework comprises n longitudinally extending vertical rebars, with n being an integer greater than or equal to three; an upper end face and a lower end face of the prefabricated wall are formed with m mechanical connection portions at positions sharing the same axes as the vertical rebars, with m being an integer less than or equal to 2n; and the mechanical connection portions are all formed at end portions of the vertical rebars. An assembly structure for a prefabricated building is further provided. The assembly structure is formed by filling an assembly gap with an on-site poured layer after rebars are firmly connected at an overhead region between an upper-layer wall, a lower-layer wall and a floor slab by means of fastening components.

Foam wall structures and methods for making them are described. The wall structures include a frame, a mesh mechanically fastened to a front surface of the frame, a foam panel at least partially abutting and overlying the mesh, and a foam layer disposed in a cavity defined by the frame, the mesh, and the foam panel. Buildings that include such wall structures are also described.

The present Cellular Concrete Filled Structural Steel Wall Frames are interconnected in three dimensions with other modular construction elements to enable the rapid construction of multi-story buildings with improved quality of construction over that found in traditional multi-story building construction techniques. These Cellular Concrete Structural Steel Wall Frames typically have a Thin Concrete Wall Panel affixed to the exterior of the structural steel, and also electrical and plumbing rough utility components installed in the Wall Frames.