A wall framing system for supporting an interior wall in spaced proximity to an exterior wall includes one or more stud members extending between upper and lower frame channel members, which are configured to self-locate in relation to the exterior wall in a manner which establishes a moisture and air barrier between the exterior wall and the interior wall supported by the wall framing system. The interior wall supported by the wall framing system is resistant to moisture degradation, and maintains desired R-value insulation properties throughout the wall.

A new prefabricated wall panel is the basic unit of a new, more efficient and stronger wall system. The wall panel is manufactured from a plurality of foam sections sized to leave vertical and horizontal voids into which concrete is later poured, each foam section having an inner and outer surface and two sides; and a plurality of fastening strips. The fastening strips are longitudinal metal strips being situated between the sides of two foam sections. Each fastening strip has two longitudinal fastening strips projecting perpendicularly to the longitudinal fastening strip and the fastening strips being adjacent to the outer surface of the two foam sections. The fastening strip also has a plurality of clearance holes in the longitudinal fastening strip, a plurality of embed tabs projecting from the edge opposite the fastening strips, each embed tab having at least one hole, and between each pair of embed tabs, a foam tab to hold the two inner sides of the foam sections in place and partially separate the foam sections from the concrete to be poured into a form.

A new prefabricated wall panel is the basic unit of a new, more efficient and stronger wall system. The wall panel is manufactured from a plurality of foam sections sized to leave vertical and horizontal voids into which concrete is later poured, each foam section having an inner and outer surface and two sides; and a plurality of fastening strips. The fastening strips are longitudinal metal strips being situated between the sides of two foam sections. Each fastening strip has two longitudinal fastening strips projecting perpendicularly to the longitudinal fastening strip and the fastening strips being adjacent to the outer surface of the two foam sections. The fastening strip also has a plurality of clearance holes in the longitudinal fastening strip, a plurality of embed tabs projecting from the edge opposite the fastening strips, each embed tab having at least one hole, and between each pair of embed tabs, a foam tab to hold the two inner sides of the foam sections in place and partially separate the foam sections from the concrete to be poured into a form.

The present invention concerns a columns assembly for an insulating wall of a building structure, said column having a side surfaces adapted to receive and retain insulation panels of the insulating wall, said column assembly comprising an inner spacer element made of mineral wool fibers, a central element made of mineral wool fibers, an outer spacer element made of mineral wool fibers, wherein the spacer elements are assembled with first and second intermediate profiles between the spacer elements, and wherein the density of the mineral wool in the central element is higher than the density in the inner and outer spacer elements. The invention also concerns an insulating wall assembly of a building structure with such a column assembly and a method of constructing such insulating wall.

According to one embodiment, an insulated structure includes a frame comprising a plurality of wall studs coupled together and a plurality of foam boards attached to the frame to form a continuous insulative wall. A plurality of fasteners attaches the foam boards to the frame. Each fastener includes an elongate shaft and a cap. The elongate shaft is configured to penetrate through a foam board and into a wall stud to couple the components together. The cap is configured to be positioned atop a foam board to distribute a load relatively evenly to the foam board. A sealing tape is applied across seams between adjacent foam boards and over the fasteners' caps to seal the wall. A sealing caulk is applied to secondary fasteners and penetrations to seal the wall. In some embodiments, the structure has a fastener density of about 1 fastener per 243 in.sup.2 of foam board.

Wall structures and methods of manufacturing wall structures are described in this specification. The wall structures include a frame, a sheathing board attached to the frame, a penetration attachment panel, and a foam layer.

An insulation product may include a container, a first insulation material forming a first layer inside the container, and a second insulation material forming a second layer inside the container, and the first layer is compressed by the second layer. A structure in a building may include studs, first and second claddings mounted to opposite sides of the studs, and structure spaces defined between the studs and the opposing claddings. A first insulation material may include first layers on and substantially covering a first one of the claddings inside the structure spaces. In addition, a second insulation material may have second layers inside the structure spaces. The first layers are compressed and substantially covered by the second layers, and the second layers substantially cover a second one of the claddings inside the structure spaces.

A wall framing system is provided, including a frame including upper and lower horizontal members attached to each other by a plurality of horizontally-spaced vertical studs forming a frame, at least one wall panel secured to the frame, the panel having at least one corner, a plurality of fasteners securing each panel to the frame. The fasteners have a prescribed spacing. A denser pattern of the fasteners, narrower than said prescribed spacing, is applied at each corner than on other portions of the panel.