A modular seamless corner component for providing a corner to a structure without having to compromise between structural integrity and energy efficiency. The continuous insulation and structure of the modular seamless corner component provide for a stronger corner because there are no seams to magnify stress and provide for a high energy efficiency because there is no thermal bridging.

The present disclosure provides designs and methods for manufacturing precast fully-encapsulated bilayered fiberglass Styro-aircrete building blocks. The disclosure comprises forming a super-light air-entrained Styro-aircrete building panel for a wall, roof, or beam. The Styro-aircrete is made with a novel composition/formula using shredded Styrofoam and other traditional Styro-aircrete ingredients that are mixed. Wire meshes and fiberglass fibers are pre-embedded in the panel frame to keep the structure in place. The Styro-aircrete is poured into a fiberglass panel frame from an opening, set aside to dry for a few days, and then sealed with a fiberglass cover. This frame and cover are double-layered fiberglass and form an all six-side enclosed casing. The method and designs improve a Styro-aircrete building block with the following: (1) much lighter weight; (2) longed durability; (3) increased compressive strength for load-bearing support; (4) reduced cost and installation time.

Methods, systems, and apparatus for constructing a wall panel and building are disclosed. The wall panel can include: fiber-reinforced concrete layers including concrete with interwoven fibrous materials; an insulation layer; and a connector. The insulation layer is sandwiched between the fiber-reinforced concrete layers, and the connector extends through the insulation layer and concrete layers to create composite action between the insulation layer and the concrete layers.

A wall having a 3D wire mesh panel having a core with a 3D wire mesh matrix extending through and out the core, and a structural material, such as concrete, envelopes the panel. A form positioned about the panel is used to introduce the concrete to the panel during production. Methods for producing the wall, which include producing the wall vertically at a desired location.

Systems and methods are described herein for a panelized building assembly. In one example, an assembly may include one or more of a first composite planar panel, and second composite planar panel, and a planar joining element. The first and second planar panels may include a core material sandwiched between two fiber-reinforced skin elements. Each of the panels may include a first block of fiber-reinforced material coupled to at least one of the skin elements, which may define two slots for receiving the planar joining element. In some cases, the planar joining element, when placed within the slots of two panels to be joined, may transfer a load between the fiber-reinforced material of the two panels. The resulting joint may form a water-tight and fire-retardant seal.

Systems and methods are described herein for a panelized building assembly comprising a double skeleton of planar connectors, positioned parallel to and behind the inner and outer building surfaces of panels to be connected. The planar elements may be folded symmetrically about the bisected angle between adjacent surfaces so as to form a coherent and continuous double layer that can, in some cases, offers structural, fire, acoustical and waterproofing performance consistently between various panel. The connectors may extend into the mass of a block of material that forms a continuous edge around the perimeter of the panels, which is bonded continuously to the fiber-reinforced skin of the panel and to the core material that the inner and outer fiber reinforced skins are also continuously bonded to.

Insulated wall and roof sheathing systems for use in building construction designed to provide moisture permeable wall panels that protect from bulk water, excess air, and thermal transfer.

A modular building system, includes a modular building assembly, including a base mounting structure with first and second base angle brackets; a left receiving wall assembly, including a left primary wall assembly, and left front and left rear corner brackets; a right primary wall assembly, and right front and right rear corner brackets; and front and rear wall assemblies; and a platform with legs; such that the modular building assembly is positionable on a top surface of the platform.

The present invention is directed to a multi-purpose panel member which may be utilized as any surface or support beam in a structure. In a preferred embodiment, the panel may be extruded monolithically from aluminum. Also disclosed are systems for assembling structures from the panels utilizing a plurality of other components, which are also preferably extruded from aluminum.

The panel includes a water resistant barrier layer secured atop its outward facing surface. The water resistant barrier layer includes a skid resistant surface. The panels are made of lignocellulosic material. The water resistant and skid resistant surface may include indicia for aligning strips of tape or for aligning fasteners. A method for manufacturing the water resistant building panels is also disclosed and includes the steps of feeding paper onto a forming belt, depositing lignocellulosic material and the binding agent onto the forming belt so as to form a lignocellulosic mat, applying heat and pressure so as to impart the skid resistant surface on the paper, and cutting panels to predetermined sizes.