A composite wall panel having a front surface, a rear surface, and side surfaces extending therebetween is provided. The panel includes a cured composition of pieces of cellulose and/or chaff and at least one binder. A wall assembly is also provided. The assembly includes: a frame including a plurality of linearly arranged elongated studs having a top end, a bottom end, and a first longitudinal side and a second longitudinal side extending between the respective ends; a plurality of interconnected wall panels mounted to the first side of the elongated studs of the frame to form a first wall portion; a plurality of interconnected panels mounted to the second side of the elongated studs to form a second wall portion; and an insulating layer inserted within a cavity between the first wall portion and the second wall portion.

A building system and a method for constructing a building, the system (100) comprising plurality of prefabricated elements (I), the element (1) comprising: a self-supporting insulation panel (2) comprising a rigid insulation material, —a metal frame (3), comprising a pair of sub-frames. The length of the sub-frame (7a, 7b) has a cross-section comprising an attaching arm (10) extending along the corresponding edge surface (6a, 6b), and an intruding section (11) arranged in the attaching arm (10), the intruding section (II) intruding into the insulation element (5). A box-type structure (12) is arranged distally from the intruding section (11) and comprising a closed or partly open construction. The building system further comprises a connecting element (4), having a cross-section basically a shape of a U-profile. The connecting element (4) is arranged on sub-frames (7a, 7b) of two adjacent elements (1).

A method for manufacture of a fire-proof and insulating prefabricated building wall comprising a wall core of an expanded, foamed plastic material, such as EPS (expanded polystyrene), with an integrated reinforcement structure and a coating of a cementitious material.

Described herein is a wall assembly for use in walls of energy efficient residential or commercial buildings which can provide improved thermal resistance, moisture resistance and structural capacity. The wall assembly includes a frame assembly; a laminated outer sheathing layer; and a closed cell inner foam layer for coupling the layer to the frame assembly. Also described herein is a method of manufacturing the wall assembly.

A method of manufacturing building panels includes assembling a frame of a building panel. The frame defines at least one cavity and at least one injection aperture in fluid communication with the at least one cavity. The method also includes positioning the frame on one of a base and a shelf of a multi-panel consolidation device having a plurality of shelves, with the shelves being in an expanded configuration, and at least substantially enclosing the at least one cavity. The method also includes forcing the shelves of the multi-panel consolidation device into a collapsed configuration, and injecting an expandable polymer through the at least one injection aperture into the at least one cavity. The method further includes forcing the shelves into an expanded configuration after a predetermined period of time selected to permit the expandable polymer to form a foam bonded to the frame.

The insulating barrier of a panel including has a first stratum and a second stratum, each having a plurality of ridges that face each other, and run athwart of each other. Clearance between at least some adjacent pairs of the ridges provide a mechanical chase that reaches across at least most of the panel. A cladding overlaying at least one side of the insulating barrier is denser than the barrier. The mechanical chase is in the form of a groove through which a utility feed can be routed when the panel is to be mounted in a building.

The invention is the interior face attaching mechanisms of a plastic injection molded flow-through grid forming grid panel that is used as a form for concrete/cementitious material. A “T” or nub catch is formed by the plastic injection mold halve sections at the outer ends of interior face extended vertical grids such that during a concrete/cementitious pour the “T” or nub catch, and attached forming panel connecter tie or webs, does not unduly block the flow of the concrete/cementitious material from flowing through the grid openings. The “T” or nub catch enables forming panel tie or web connecters to slide down vertically along the interior face of the concrete/cementitious material flow-through grid forming panel and downward attach to the “T” or nub catch.

The instant system is a panel made of several layers that is a highly decorative, fire resistant, water resistant, sound proof, R valued insulated, light weight, and energy efficient panel. Such layers include: glass fiber reinforced concrete, glass fiber reinforced concrete with alkaline resistant fibers, alkaline resistant hurricane tested scrim mesh, a solar powered radiant tubing, a fire resistant foam that contains a steel reinforcement, and an epoxy adhesive.

A manufactured apparatus formed via a deep drawn stamping process for use within a building as an insulation device applied both to the exterior sheathing of an existing or new edifice and also above the ceiling plane below its roof structure; which consists of two half vessels made from malleable material, each containing similar structural appurtenances on their exterior faces, which when bonded together encase a cruciform rigid plastic grid-like lattice having many apertures therein for the complete removal of air within this subsequently sealed vessel. This complete state of vacuum totally prevents or drastically stops the transmigration of heat energy loss via conduction and convection from the interior of a building's space to the outside environment during the winter months; and vice versa, thus also retarding any interior gain of ambient heat during the hot summer months.

A composite wall panel having a front surface, a rear surface, and side surfaces extending therebetween is provided. The panel includes a cured composition of pieces of cellulose and/or chaff and at least one binder. A wall assembly is also provided. The assembly includes: a frame including a plurality of linearly arranged elongated studs having a top end, a bottom end, and a first longitudinal side and a second longitudinal side extending between the respective ends; a plurality of interconnected wall panels mounted to the first side of the elongated studs of the frame to form a first wall portion; a plurality of interconnected panels mounted to the second side of the elongated studs to form a second wall portion; and an insulating layer inserted within a cavity between the first wall portion and the second wall portion.