A pre-formed header assembly creates a rough wall opening for a metal door/frame, permitting completion of electrical, ducting, drywall, etc. prior to receiving/installing the door frame. The header is secured to first and second king studs at respective locations positioned beyond a desired door frame location. The header includes four different channels, one of which is utilized at two locations. The first channel has a first length to span between the king studs. The second channel has a second length, and the third channel a third length, which correspond to minimum dimensional requirements for completing the wall. The base of the second and third channels are each fixedly secured to the base of the first channel. The base of the fourth and fifth channels are fixedly secured to the first and second ends of the base of the first channel, respectively, substantially perpendicular thereto, for attachment to the king studs.

A system for traversing an opening of a construction element the system including a elongated housing with two extendable elements configured to reside at least partially within the housing. The extendable elements may extend beyond the housing and may include flanges or ledges which may engage the ends of a construction element, which may be a wall, and thus allow the system to traverse the opening of a construction element, such as a window or door. The system may allow a user to easily manipulate the system to fit a plurality of openings and reuse the system a countless number of times.

Method of making construction materials intended for use as structural elements, such as structural blocks, used in the construction of buildings and civil engineering structures. In one aspect, the blocks may comprise a body shape configured so as to allow it to interlock with other blocks in the construction of a structure. Methods for manufacturing the blocks and structures comprising such materials and methods for building such structures are also disclosed.

A pre-formed header assembly creates a rough wall opening for a metal door/frame, permitting completion of electrical, ducting, drywall, etc. prior to receiving/installing the door frame. The header is secured to first and second king studs at respective locations positioned beyond a desired door frame location. The header includes four different channels, one of which is utilized at two locations. The first channel has a first length to span between the king studs. The second channel has a second length, and the third channel a third length, which correspond to minimum dimensional requirements for completing the wall. The base of the second and third channels are each fixedly secured to the base of the first channel. The base of the fourth and fifth channels are fixedly secured to the first and second ends of the base of the first channel, respectively, substantially perpendicular thereto, for attachment to the king studs.

A cooling tower structure having a concrete perimeter foundation wall with a perimeter rebar grouping. The structure includes at least four columns formed of CMU blocks with at least two columns being freestanding and positioned approximate corners of the foundation wall. Each column further includes a column rebar grouping being tied into the perimeter rebar grouping. At least three bond-beams formed of CMU blocks are connected between the columns at least four feet above the foundation. The bond-beams include beam rebar groupings tying into at least one of the column rebar groupings. The structure includes housing walls formed of CMU blocks extending upward from the bond beams. At least one fan is on at least one pedestal column positioned within the foundation wall, with a pedestal rebar grouping extending though the pedestal column from a concrete pedestal footing. A series of water collection troughs are positioned within the cooling tower above the fan and fill media is positioned in the cooling tower above the collection troughs.

A system for traversing an opening of a construction element the system including a elongated housing with two extendable elements configured to reside at least partially within the housing. The extendable elements may extend beyond the housing and may include flanges or ledges which may engage the ends of a construction element, which may be a wall, and thus allow the system to traverse the opening of a construction element, such as a window or door. A coupler may be utilized to connect to a more than one elongated housing element to provide for traversal across even larger openings. The system may allow a user to easily manipulate the system to fit a plurality of openings and reuse the system a countless number of times.

An exterior wall panel assembly may include a metal stud wall panel frame including a bottom track, a top plate, vertically extending studs between the bottom track and the top plate, and a window opening. An assembly may include an exterior sheathing formed from panels of sheathing. An assembly may include a window assembly, the window assembly installed within the window opening. An assembly may include a sealant applied between the panels of sheathing, between the exterior sheathing and the window assembly, and along the side edges and the top edge of the exterior sheathing. An assembly may include a support ledge positioned at the top of the wall panel and connected to a pour stop. An assembly may include a lintel positioned above the window opening, the lintel connected to the frame.

A hollow prefabricated masonry wall panel is made at a fabrication site and is configured for transportation to a build site. The hollow prefabricated wall panel has a base row and an upper row formed of hollow blocks. A slit is formed in the top of each of the two side walls of the hollow blocks of the base row and upper row, the slit having a width no larger than 20% a width of a side wall. Provisional reinforcement is provided within each slit with a bonding material, a size of the slit and the provisional reinforcement configured to provide tensile strength during transportation of the hollow prefabricated wall panel from the fabrication site to the build site. At least one mid-row is laid between the base row and upper row so the hollow cavities are aligned to preserve hollow wall cavities that can accept code required reinforcement once transported to the build site.

A method for building a mechanical secured block structure, including placing a footer block on a desired surface, inserting two respective starter bar nuts into the footer block, inverting the footer block, placing a first concrete masonry unit over respective first and second anchor bars, aligning the first concrete masonry unit with the footer block, placing second and third footer blocks adjacent the first footer block, placing a second concrete masonry unit adjacent the first concrete masonry unit, positioning each respective concrete masonry unit to equally straddle two adjacent footer blocks, positioning respective anchor bars atop respective concrete masonry units, and bolting respective concrete masonry units to respective footer blocks to interconnect the two respective concrete masonry units and the three respective footer blocks to define a contiguous wall. Each respective masonry unit and each respective footer block are post tensioned to be under compression.

A construction block comprising: two or more support members each of which has a first face and a second face opposite the first face and comprises a hollow between the first and second faces, said hollow having openings facing in a direction transverse to a direction normal to the first and second faces, said opening configured for receiving at least a portion of a tenon element allowing two such construction blocks to be assembled; a frame arrangement connecting the support members to each other, said frame arrangement having external segment(s) extending from at least one of the first and second faces in a direction away from the hollow; a first panel conterminous with the first faces; and a second panel conterminous with the second faces; wherein at least a portion of the external segment of the frame arrangement is contained within one of the first and second panels.