A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.

A method of forming an asphalt mixture includes mixing a polyol with a bio-source material to form a bio-asphalt. The method can further include mixing the bio-asphalt with a bitumen source different from the bio-asphalt to form an asphalt mixture. The bio-source material can include an oil, such as a vegetable oil, an animal fat, or any combination thereof. The bitumen source can include a petroleum-based asphalt. The method can further include adding a modifier, such as a fatty acid, a polycarboxylic acid, a polyacrylic acid, a polyacrylate comprising a copolymer, or any combination thereof. Moreover, a roofing grade asphalt mixture includes a bio-asphalt. The bio-asphalt includes an alkyd, wherein the alkyd is a reaction product of a polyol and a bio-source material. The roofing grade asphalt mixture further includes a bitumen source material and particles.

A method of forming an asphalt mixture includes mixing a polyol with a bio-source material to form a bio-asphalt. The method can further include mixing the bio-asphalt with a bitumen source different from the bio-asphalt to form an asphalt mixture. The bio-source material can include an oil, such as a vegetable oil, an animal fat, or any combination thereof. The bitumen source can include a petroleum-based asphalt. The method can further include adding a modifier, such as a fatty acid, a polycarboxylic acid, a polyacrylic acid, a polyacrylate comprising a copolymer, or any combination thereof. Moreover, a roofing grade asphalt mixture includes a bio-asphalt. The bio-asphalt includes an alkyd, wherein the alkyd is a reaction product of a polyol and a bio-source material. The roofing grade asphalt mixture further includes a bitumen source material and particles.

A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.

A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.

The present disclosure provides a new design for an injection molded roof panel with multiple improvements. The panel is made from PVC-like materials via injection molding with a large standard size. It comprises laterally and longitudinally sloped watercourses and arches. A tongue at the front connects to a vertically adjacent panel's rear upper interlocking member. Interlocks at the lateral ends of the panel connect one panel to another horizontally adjacent panel. Condensed water ridges underneath the panel drain condensation to the panel's front, where it is drained with angled weep holes on the tongue. The upper surface has a non-smooth low-noise texture to prevent slips/falls and reduce noise. The roof panel is secured onto roof sheathing with nail flanges with screw holes/bosses. The design achieves improved water drainage, increased installation security and speed, improved wind resistance, increased personnel safety, reduced noise, lighter weight, lower cost, and improved lifespan.

The present disclosure provides a new design for an injection molded roof panel with multiple improvements. The panel is made from PVC-like materials via injection molding with a large standard size. It comprises laterally and longitudinally sloped watercourses and arches. A tongue at the front connects to a vertically adjacent panel's rear upper interlocking member. Interlocks at the lateral ends of the panel connect one panel to another horizontally adjacent panel. Condensed water ridges underneath the panel drain condensation to the panel's front, where it is drained with angled weep holes on the tongue. The upper surface has a non-smooth low-noise texture to prevent slips/falls and reduce noise. The roof panel is secured onto roof sheathing with nail flanges with screw holes/bosses. The design achieves improved water drainage, increased installation security and speed, improved wind resistance, increased personnel safety, reduced noise, lighter weight, lower cost, and improved lifespan.

A method of forming an asphalt mixture includes mixing a polyol with a bio-source material to form a bio-asphalt. The method can further include mixing the bio-asphalt with a bitumen source different from the bio-asphalt to form an asphalt mixture. The bio-source material can include an oil, such as a vegetable oil, an animal fat, or any combination thereof. The bitumen source can include a petroleum-based asphalt. The method can further include adding a modifier, such as a fatty acid, a polycarboxylic acid, a polyacrylic acid, a polyacrylate comprising a copolymer, or any combination thereof. Moreover, a roofing grade asphalt mixture includes a bio-asphalt. The bio-asphalt includes an alkyd, wherein the alkyd is a reaction product of a polyol and a bio-source material. The roofing grade asphalt mixture further includes a bitumen source material and particles.

A synthetic roofing tile is provided that includes features enhancing the impact resistance as well as the ease of installation and/or use of the roofing tile or panel on a building structure. The roofing tile is formed in an improved color variation process which effectively simulates the appearance of the natural material represented by the synthetic roofing tile. The roofing tile also can be compression molded such as in a method for manufacturing a synthetic roofing tile or panel is provide in which a number of inserts representing the desired appearance for the roofing tile or panel can be utilized in the manufacturing process to provide roofing tiles or panels with the desired appearance. The inserts can be interchanged within the molds in order to provide different appearances to roofing tiles or panels formed using the same molds.

Presented are construction roofing and siding tiles with optimized reinforcement rib structures, methods for making and methods for using such rib-reinforced tiles, and synthetic hollow-back roof tiles with force-distributing structural rib patterns. A construction tile, which may be a polymeric roof tile, includes a tile body with a front face, a rear face opposite the front face, and a tile frame that projects from and extends around the perimeter of the rear face. One or more fastener bosses project from the rear face of the tile body; each fastener boss receives therethrough a fastener to thereby mount the construction tile to a support surface. A network of reinforcement ribs project from the rear face of the tile body and intersect the fastener boss(es). The reinforcement ribs extend between the fastener boss(es) and the tile frame to thereby transmit forces from the tile body's peripheral edge to the fastener boss(es).