A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.

A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.

A bio-composite construction material for use as a substrate for a tile, a shingle, or a building panel. The bio-composite construction material may be formed into a rigid or semi-flexible member. A hemp fiber component is mixed with a binding agent to create the bio-composite construction material. The rigid member utilizes hemp hurd fibers mixed with lime or clay and water to form a tile structure. The semi-flexible member utilizes hemp primary bast fibers to form an elongated structure that is flexible. Hemp lignin or a resin is used as the binding agent and the primary bast fibers may be woven or alternately layered to create a substrate for a roof shingle.

A bio-composite construction material for use as a substrate for a tile, a shingle, or a building panel. The bio-composite construction material may be formed into a rigid or semi-flexible member. A hemp fiber component is mixed with a binding agent to create the bio-composite construction material. The rigid member utilizes hemp hurd fibers mixed with lime or clay and water to form a tile structure. The semi-flexible member utilizes hemp primary bast fibers to form an elongated structure that is flexible. Hemp lignin or a resin is used as the binding agent and the primary bast fibers may be woven or alternately layered to create a substrate for a roof shingle.

A shingle including a substrate having a first surface defining an upper side of the shingle and an opposing second surface defining a lower side of the shingle; asphalt infiltrating the substrate to form a first asphalt coating on the first surface of the substrate and a second asphalt coating on the second surface of the substrate; a plurality of granules embedded in the first asphalt coating; a first hydrophobic material; and a second hydrophobic material that is a different composition than the first hydrophobic material and the second hydrophobic material comprises a metal stearate, wherein the lower side of the shingle includes a lower surface and the first and the second hydrophobic material are disposed on the lower surface.

A shingle including a substrate having a first surface defining an upper side of the shingle and an opposing second surface defining a lower side of the shingle; asphalt infiltrating the substrate to form a first asphalt coating on the first surface of the substrate and a second asphalt coating on the second surface of the substrate; a plurality of granules embedded in the first asphalt coating; a first hydrophobic material; and a second hydrophobic material that is a different composition than the first hydrophobic material and the second hydrophobic material comprises a metal stearate, wherein the lower side of the shingle includes a lower surface and the first and the second hydrophobic material are disposed on the lower surface.

Some embodiments of the present disclosure relate to a roofing system. In some embodiments, the roofing system comprises at least one steep slope roof substrate having a first region. In some embodiments, the first region comprises a plurality of shingles. In some embodiments, each of the plurality of shingles comprises at least one antimicrobial agent. In some embodiments, the at least one steep slope roof substrate also comprises a second region. In some embodiments, the second region comprises an antimicrobial scavenger layer that is configured to receive runoff from the first region of the steep slope roof substrate. In some embodiments, the runoff comprises an initial concentration of at least one antimicrobial agent and water. In some embodiments, the antimicrobial scavenger layer is configured to capture the at least one antimicrobial agent so as to reduce the initial concentration of the at least one antimicrobial agent in the runoff.

A roofing shingle includes an overlay sheet, an underlay sheet, and a reinforcement member. The overlay sheet includes a headlap portion and a tab portion, wherein the overlay sheet has an overlay sheet height. The underlay sheet is secured to a bottom surface of the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. The reinforcement material is secured to a top surface of the headlap portion of the overlay sheet, wherein the reinforcement material is configured to improve nail pull-through, wherein the reinforcement material extends beyond the overlapping regions of the headlap portion and the underlay sheet.

A roofing shingle includes an overlay sheet, an underlay sheet, and a reinforcement member. The overlay sheet includes a headlap portion and a tab portion, wherein the overlay sheet has an overlay sheet height. The underlay sheet is secured to a bottom surface of the overlay sheet such that a region of the underlay sheet overlaps a region of the headlap portion of the overlay sheet. The reinforcement material is secured to a top surface of the headlap portion of the overlay sheet, wherein the reinforcement material is configured to improve nail pull-through, wherein the reinforcement material extends beyond the overlapping regions of the headlap portion and the underlay sheet.

A roofing shingle includes a head lap and at least one solar cell. The head lap includes at least one handle located between a first end and a second end of the shingle and proximate to a first edge thereof. The at least one handle includes at least one cutout and a gripping portion. The at least one cutout is sized and shaped to receive an external object to facilitate transporting the shingle by a user.