A method may include placing a bottom facer on a conveyor, placing a core layer on the bottom facer placing a top facer on the core layer, and pressing the bottom facer, the core layer, and the top facer in a hot press to form a panel, wherein the hot press causes the bottom facer to shrink relative to the top facer, introducing a warp into the panel such that, when installed, the warp compensates for an installation warp and the panel is flat upon installation.

Improvements a roof tile with an integrated riser is disclosed. The roof tile with integrated riser has the shape and color to provide a similar appearance to the original tiles. The integrated riser provides a support and complete sealing to prevent intrusion from water through the riser. The riser can be formed by insert casting the riser into the roof tile, or can be bonded into a pocket in the roof tile. The composition of the roof tiles can be adjusted to reduce how brittleness of the tile. The roof tile is secured to the roof sheeting and studs. Filler material in the tile composition can also provide additional sealing capability to nails or screws that are used to secure the roof tile. The roof tile is a simpler installation that does not require removal of a large number of tiles from the existing roof.

A method may include placing a bottom facer on a conveyor, placing a core layer on the bottom facer placing a top facer on the core layer, and pressing the bottom facer, the core layer, and the top facer in a hot press to form a panel, wherein the hot press causes the bottom facer to shrink relative to the top facer, introducing a warp into the panel such that, when installed, the warp compensates for an installation warp and the panel is flat upon installation.

A method may include placing a bottom facer on a conveyor, placing a core layer on the bottom facer placing a top facer on the core layer, and pressing the bottom facer, the core layer, and the top facer in a hot press to form a panel, wherein the hot press causes the bottom facer to shrink relative to the top facer, introducing a warp into the panel such that, when installed, the warp compensates for an installation warp and the panel is flat upon installation.

Roofing panels with water shedding features may be installed on the roof of a house or other structure in lieu of or as an underlayment for traditional roofing materials. The water shedding features can be built into a base of the roofing panels, as part of a frame for the roofing panels, or formed as part of a waterproofing layer applied to the base of the roofing panels, or which can be configured as a roofing panel. The roofing panels also can be installed in overlapping courses along a roof with water shedding features applied thereto or incorporated along one or more peripheral edges. The water shedding features of adjacent roofing panels will collect and divert water away from the upper surfaces and/or away from headlap and/or sidelap joints defined between the roofing panels.

Roofing panels with water shedding features may be installed on the roof of a house or other structure in lieu of or as an underlayment for traditional roofing materials. The water shedding features can be built into a base of the roofing panels, as part of a frame for the roofing panels, or formed as part of a waterproofing layer applied to the base of the roofing panels, or which can be configured as a roofing panel. The roofing panels also can be installed in overlapping courses along a roof with water shedding features applied thereto or incorporated along one or more peripheral edges. The water shedding features of adjacent roofing panels will collect and divert water away from the upper surfaces and/or away from headlap and/or sidelap joints defined between the roofing panels.

A roof covering element, a modular roofing sheet, made of a plate material, consisting of a first and second side edge, an upper edge and a lower edge, having a series of modules substantially parallel to the side edges forming at least one surface, containing ribs (walls) parallel to the upper and lower edges, characterised by that between an upper wall (5) and an ending surface (4) of the roof covering element (1) there is an upper crease (8) forming an obtuse angle with the ending surface (4) of the roof covering element (1); between each of {n} central walls (6) and each of {n} surfaces (3) there is a central crease (9) forming an obtuse angle with a central wall (6) and an obtuse angle with the surface (3); between a lower wall (7) and an extreme lower surface (2) there is a lower crease (10) forming an obtuse angle with the lower wall (7) and an obtuse angle with the extreme lower surface (2), wherein n is a natural number of n>0.