The invention features a refrigerator cabinet door frame. The frame includes a thermally conductive outer frame, a thermally insulating inner frame member, and a sealing plate. The outer frame member includes a forward end having an outer surface that is disposed outside of a refrigerated cabinet with the frame mounted, and a rearward end defining a joint. The inner frame member includes a first end retained in the joint, and a second end. The sealing plate includes a first edge coupled to the outer frame member at the rearward end, forward of the joint, a second edge supported by the second end of the inner frame member, and a thermally conductive sealing surface. The first edge of the sealing plate is coupled to the outer frame member such that the sealing surface and the outer surface of the outer frame member together form a continuous heat transfer path.

A composite reinforced mull post is disclosed for use in an entryway assembly. The mull post may engage a door on one side and a side light window on the other side. The mull post may comprise a one or two piece outer portion and one or more internal reinforcing members. The outer portion may comprise a plurality of interlocking pieces. A first internal reinforcing member may be formed of engineered material such as a wood laminate, and a second reinforcing member may comprise a channel that extends partially around the first reinforcing member. The reinforcing member may include orthogonal portions conterminously received within a correspondingly shaped central chamber formed by the housing formed by the joined interlocking pieces. The reinforcing member may include an upper wood portion and a lower durable portion, connected end to end by a glued finger joint.

The present invention provides a door frame comprising of two piece units and the method of installment to provide connection between the casing and the frame with a self-alignment system. This is done by a tongue and groove connection and plurality of prefabricated dowels that are specially formed to engage the grooves provided in the frame through the entire attachment area of the frame units together. The door frame units are being assembled and secured together by providing a solid reinforced assembly. In the door frame system of the present invention a strong square joint can be produced by inserting dowels at critical joints which is significantly stronger fastening mechanism than other fastening means such as nails, staples, etc. Low expansion reinforced foam fills the cavities of the frame and creates a solid bond between door system and casing.

A door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a two-piece top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The door assembly may further include at least one adjacent panel. Also disclosed are door jamb frame members and mullion frame members.

A door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a two-piece top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The door assembly may further include at least one adjacent panel. Also disclosed are door jamb frame members and mullion frame members.

A cornerlock is used with a frame assembly. The frame assembly includes first and second frame members each having walls defining interior voids. The cornerlock extends into the interior void of each of the first and second frame members. The cornerlock comprises first and second body members mating with the interior voids of the first and second frame members, respectively. Each body member has proximal and distal ends and are rigidly fixed to one another. The first body member has a leg and an arm both extending from the proximal end to the distal end. The leg is resistant to deflection. The arm is deflectable about the proximal end and immediately deflects upon engagement with the first frame member for engaging the leg with one of the plurality of walls and biasing the arm into engagement with another one of the plurality of walls of the first frame member.

A cornerlock is used with a frame assembly. The frame assembly includes first and second frame members each having walls defining interior voids. The cornerlock extends into the interior void of each of the first and second frame members. The cornerlock comprises first and second body members mating with the interior voids of the first and second frame members, respectively. Each body member has proximal and distal ends and are rigidly fixed to one another. The first body member has a leg and an arm both extending from the proximal end to the distal end. The leg is resistant to deflection. The arm is deflectable about the proximal end and immediately deflects upon engagement with the first frame member for engaging the leg with one of the plurality of walls and biasing the arm into engagement with another one of the plurality of walls of the first frame member.

A thermally-broken ornamental door includes a thermally-broken door and a thermally-broken jamb through which thermal transfer is greatly minimized. The thermally-broken door includes an outer panel and an inner panel that are minimally connected through a plurality of door bridging strips. The thermally-broken jamb includes an outer jamb frame and an inner jamb frame that are minimally connected through a plurality of jamb bridging strips. An insulating foam panel is present between the outer panel and the inner panel while an insulating foam core is present between the outer jamb frame and the inner jamb frame. A window assembly is hingedly mounted into the thermally-broken door and includes a retaining spacer frame that minimizes thermal transfer from an exterior environment to an inner window frame through a glass panel of the window assembly. The retaining spacer frame additionally provides structural support to the glass panel.

The present invention relates to a process for producing composite profiles comprising at least two metal shells which are joined by struts comprising a thermoplastic material and a core comprising rigid polyurethane foam, which comprises introduction of the starting components of the rigid polyurethane foam into a hollow space formed by the metal shells, with the rigid polyurethane foam being formed, and subsequent application of a surface coating to the outer surface of the composite profile by means of a powder coating or baking enamel, where the rigid polyurethane foam is obtained by reaction of the following components: A) at least one polyisocyanate, B) at least one polyfunctional compound which is reactive toward isocyanates, C) one or more blowing agents comprising at least formic acid, D) optionally one or more flame retardants, E) optionally one or more catalysts and F) optionally further auxiliaries or additives,
wherein the starting components of the rigid polyurethane foam do not comprise any inorganic fillers.

Disclosed are a composite aluminum alloy profile and a preparation method therefor. The composite aluminum alloy profile includes an outer decorative profile, a polyurethane elastomer structural adhesive, and an inner frame profile. The inner frame profile is an integral component of alkali-free glass fibers and polyurethane resin formed by one-time extrusion, and a cross section thereof is “”-shaped; and the outer decorative profile is connected to the inner frame profile through the polyurethane elastomer structural adhesive. The preparation method includes: preparing glass fibers and polyurethane materials of components A and B into a glass fiber resin reinforced profile by a compound strip-threading and injection machine, adhering the inner frame profile to the outer decorative profile through the polyurethane elastomer structural adhesive, and rolling the same. The profile has the features of heat and sound insulation and is easy to produce.