A composite trim molding assembly includes a composite outer shell having at least one pressed or molded surface feature and a core disposed within the composite outer shell for at least one of strengthening or stiffening the outer shell. The composite trim molding assembly can be configured as a door jamb. For example, the composite outer shell can include a flat jamb, and the at least one pressed or molded surface feature can include a stop. The core can include a protrusion into a cavity formed by the stop. The cavity formed by the stop may also be hollow. The composite outer shell can be molded from a slurry and/or pressed from a flat composite panel. The at least one pressed or molded surface feature can include a surface texture (e.g., a wood grain pattern). The core can include segments fastened together, particle board, and/or fiberboard.

A door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a two-piece top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The door assembly may further include at least one adjacent panel. Also disclosed are door jamb frame members and mullion frame members.

The invention features a refrigerator cabinet door frame. The frame includes a thermally conductive outer frame, a thermally insulating inner frame member, and a sealing plate. The outer frame member includes a forward end having an outer surface that is disposed outside of a refrigerated cabinet with the frame mounted, and a rearward end defining a joint. The inner frame member includes a first end retained in the joint, and a second end. The sealing plate includes a first edge coupled to the outer frame member at the rearward end, forward of the joint, a second edge supported by the second end of the inner frame member, and a thermally conductive sealing surface. The first edge of the sealing plate is coupled to the outer frame member such that the sealing surface and the outer surface of the outer frame member together form a continuous heat transfer path.

A door assembly and a frame member for a door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The top piece may be a two-piece top piece and may include hollow cavities. Also disclosed are door jamb frame members and mullion frame members.

A door assembly and a frame member for a door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The top piece may be a two-piece top piece and may include hollow cavities. Also disclosed are door jamb frame members and mullion frame members.

Prior to dry-in of a building, constructing an outer frame within an external opening of the building by attaching a top piece to a top, attaching a first side piece to a first side, attaching a second side piece to a second side, and attaching a bottom piece to a bottom of the building opening. After constructing the outer frame within the external opening of the building, the method includes mounting glass to glass receiving surfaces of the top piece, the first side piece, the second side piece, and the bottom piece. After dry-in and interior wall finishing of the building, the method includes attaching a plurality of inner base caps to an interior of the outer frame. After dry-in and exterior wall finishing of the building, the method includes attaching a plurality of outer base caps to an exterior of the outer frame.

The present disclosure provides a frame component for a window or door that employs composite materials in a manner that is sufficiently structurally strong yet resists degradation due to unfavorable environmental conditions. In at least one embodiment the present disclosure provides a mullion for a frame for an opening having a core assembly having a longitudinally extending core and at least one end block, a first surface of the end block abutting a first end of the longitudinally extending core to result in the core assembly having a radial surface extending radially about the core assembly; and a longitudinally extending outer sheath, the longitudinally extending outer sheath enveloping the radial surface of the core assembly, an inner surface of the longitudinally extending outer sheath bonded to the radial surface of the core assembly in a continuous manner.

The present disclosure provides a frame component for a window or door that employs composite materials in a manner that is sufficiently structurally strong yet resists degradation due to unfavorable environmental conditions. In at least one embodiment the present disclosure provides a mullion for a frame for an opening having a core assembly having a longitudinally extending core and at least one end block, a first surface of the end block abutting a first end of the longitudinally extending core to result in the core assembly having a radial surface extending radially about the core assembly; and a longitudinally extending outer sheath, the longitudinally extending outer sheath enveloping the radial surface of the core assembly, an inner surface of the longitudinally extending outer sheath bonded to the radial surface of the core assembly in a continuous manner.

A door assembly and a frame member for a door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The top piece may be a two-piece top piece and may include hollow cavities. Also disclosed are door jamb frame members and mullion frame members.

A door assembly and a frame member for a door assembly. The door assembly may include at least one door panel and a door frame having a plurality of frame members including a header and a pair of side jambs. The invention may also be considered a frame member. The frame member may include a core; and a top piece adjoining the core to form a structural member. The core and the top piece may be a composite of cellulosic material and at least one other material. The top piece may be a two-piece top piece and may include hollow cavities. Also disclosed are door jamb frame members and mullion frame members.