A reamer for use in underground drilling back-reaming operations. The reamer comprises a body comprising a plurality of pockets. The pockets are configured such that an arm, a rolling cutter, and a retainer may fit within each of the pockets. Each of the rolling cutters is connected to each of the arms via a spindle. The rolling cutters are held on the spindle and connected to each of the pockets via a retainer. Each of the arms is secured to each of the pockets via a plurality of fasteners. A mechanical lock is used to secure at least one of the fasteners in place. Each of the arms comprises a grease passage and a pressure compensation system. The rolling cutters are replaceable with rolling cutters of like size or rolling cutters of different sizes and shapes.

A reamer for use in underground drilling back-reaming operations. The reamer comprises a body comprising a plurality of pockets. The pockets are configured such that an arm, a rolling cutter, and a retainer may fit within each of the pockets. Each of the rolling cutters is connected to each of the arms via a spindle. The rolling cutters are held on the spindle and connected to each of the pockets via a retainer. Each of the arms is secured to each of the pockets via a plurality of fasteners. A mechanical lock is used to secure at least one of the fasteners in place. Each of the arms comprises a grease passage and a pressure compensation system. The rolling cutters are replaceable with rolling cutters of like size or rolling cutters of different sizes and shapes.

A reaming tool includes a reaming tool body configured to be coupled within a drill string or a string of drilling tools. A plurality of reaming blocks is attached to the reaming tool body at circumferentially spaced apart locations. Each reaming block comprises at least one row of shear cutters and gouging cutters, the gouging cutters in the at least one row disposed rotationally ahead of the shear cutters in the at least one row.

A shaft enlargement arrangement for a boring system is provided, the shaft enlargement arrangement comprising a hollow column proximate a lower end of the boring system. A reamer section comprising a downwardly tapering first cutter head arrangement is rotatably fitted to the hollow column, with first drive means being provided to rotate the first cutter head arrangement relative to the hollow column so as to bore downwardly a hole having a diameter corresponding substantially to the diameter of the first cutter head arrangement. A boring head arrangement is fitted to an operatively lower end, the boring head arrangement terminating in a downwardly tapering second cutter head arrangement to bore a leading or pilot hole, having a diameter that is less than the diameter of the first cutter head arrangement, as the boring system proceeds to bore downwardly. A thrust section is provided to allow the boring head arrangement to advance relative to the reamer section, with a gripper arrangement being used to secure the shaft enlargement arrangement within the bored hole and to control the advancing of the boring head arrangement relative to the reamer section.

A shaft enlargement arrangement for a boring system is provided, the shaft enlargement arrangement comprising a hollow column proximate a lower end of the boring system. A reamer section comprising a downwardly tapering first cutter head arrangement is rotatably fitted to the hollow column, with first drive means being provided to rotate the first cutter head arrangement relative to the hollow column so as to bore downwardly a hole having a diameter corresponding substantially to the diameter of the first cutter head arrangement. A boring head arrangement is fitted to an operatively lower end, the boring head arrangement terminating in a downwardly tapering second cutter head arrangement to bore a leading or pilot hole, having a diameter that is less than the diameter of the first cutter head arrangement, as the boring system proceeds to bore downwardly. A thrust section is provided to allow the boring head arrangement to advance relative to the reamer section, with a gripper arrangement being used to secure the shaft enlargement arrangement within the bored hole and to control the advancing of the boring head arrangement relative to the reamer section.

A bi-mill mills an opening through a wellbore casing in a preplanned lateral drilling path in departure from the wellbore axis and through the wellbore casing or rock formation and in the direction of the drilling path. The bi-mill provides increase debris removal and cutting surfaces and includes an assembly having a lead mill and a follow mill and attaches to the wellbore whipstock. The lead mill further includes fluid passageways leading from the lead mill and exiting the nose of the lead mill. Debris removal channels channel milled debris away from the lead mill and in the direction of the follow mill form in a helical configuration for guiding debris milled by lead mill inserts along the debris removal channels. The lead mill and follow mill continue milling through the wellbore casing and into the underground rock formation a distance sufficient to initiate the preplanned drilling path.

Bearing systems configured for use on a downhole tool may include a tensioner bolt having a complementary nut, the tensioner bolt and nut sized and shaped to secure the rolling cutter member to a head. A radial bearing may include an annular sleeve sized and shaped to surround the head. A shaft washer may be sized and shaped to surround the head between an enlarged head of the tensioner bolt and the annular sleeve. A bearing element may be configured for positioning proximate the head, the bearing element comprising an upper surface configured for sliding, frictional contact with a lower surface of the shaft washer.

Disclosed is a hammer reamer comprising cutting wheels, a product-pulling feature, and a hammer component operable to deliver a percussive cycle of an internal piston component. Notably, an internal impact surface within the head of the hammer reamer is positioned relative to the piston component in the hammer consistent with a sweet spot position of a drill bit used in a pilot boring configuration. Unlike a slidably engaged drill bit, however, the internal impact surface in the hammer reamer is fixed in place so that the impact surface remains in the sweet spot of the piston stroke range. In this way, even though the hammer reamer is being pulled back through a bore while the drill string is being retracted, the hammer component may continue to deliver percussive blows to the hammer reamer head to introduce a vibratory force that contributes to the efficiency of the reaming process.

Disclosed is a hammer reamer comprising cutting wheels, a product-pulling feature, and a hammer component operable to deliver a percussive cycle of an internal piston component. Notably, an internal impact surface within the head of the hammer reamer is positioned relative to the piston component in the hammer consistent with a sweet spot position of a drill bit used in a pilot boring configuration. Unlike a slidably engaged drill bit, however, the internal impact surface in the hammer reamer is fixed in place so that the impact surface remains in the sweet spot of the piston stroke range. In this way, even though the hammer reamer is being pulled back through a bore while the drill string is being retracted, the hammer component may continue to deliver percussive blows to the hammer reamer head to introduce a vibratory force that contributes to the efficiency of the reaming process.

The disclosure relates to embodiments of horizontal directional drilling equipment and methods for horizontal directional drilling techniques including a reamer head comprising a frustoconical body, wherein the frustoconical body defines a cavity configured to receive at least one bearing; and a plurality of teeth mounted to the frustoconical body. An imaginary apex of the frustoconical body is superimposed on the centerline of a reamer or reaming apparatus for reaming of an underground arcuate path. In another embodiment the reamer head is a progressive independently segmented reaming head. A plurality reaming heads are mounted to a reaming apparatus for reaming of an underground arcuate path.