A sensor element for a cutting tool (100) has a hard portion (110) having a sensing surface (112), first and second electrodes (120, 130), first and second sets of thermocouple wires (122, 132) and an electrically insulating portion. The first and second electrodes (120, 130) are arranged to allow electric current to flow when the sensing surface (112) contacts external material in response to the cutting tool engaging the external material. A first thermocouple junction (124) is operable to indicate a temperature of the first electrode and a second thermocouple junction (134) is operable to measure temperature of the second electrode.

Various embodiments include apparatus and methods to estimate properties of rock, drill bit, or a combination thereof associated with a drilling operation. The properties can include, but are not limited to, rock chip size, drill bit dullness, drilling efficiency, or a combination selected from rock chip size, drill bit dullness, and drilling efficiency. The estimate may be accomplished from correlating detected acoustic emission with detected electromagnetic emissions. In various embodiments, formation brittleness may be determined. The various estimates may be used to direct a drilling operation. Additional apparatus, systems, and methods are disclosed.

Various embodiments include apparatus and methods to estimate properties of rock, drill bit, or a combination thereof associated with a drilling operation. The properties can include, but are not limited to, rock chip size, drill bit dullness, drilling efficiency, or a combination selected from rock chip size, drill bit dullness, and drilling efficiency. The estimate may be accomplished from correlating detected acoustic emission with detected electromagnetic emissions. In various embodiments, formation brittleness may be determined. The various estimates may be used to direct a drilling operation. Additional apparatus, systems, and methods are disclosed.

A drilling system having retractable wings and method of using same. The system includes at least one wing, which can extend from the system once it engages in a casing and abuts against an abutment ring at the bottom end of the casing. When the system starts drilling a hole into the ground, the casing is installed down the hole. In one configuration, the at least one wing is at least partially retracted into the drilling system and locked in this position. In another configuration, the at least one wing extends from the drilling system and locks into an extended position. The system can be connected to a down-the-hole hammer, a top-hammer drilling rod, or any other suitable rock drilling tool/apparatus, and can be used with a single and a dual rotary drilling tool/apparatus.

A drilling system having retractable wings and method of using same. The system includes at least one wing, which can extend from the system once it engages in a casing and abuts against an abutment ring at the bottom end of the casing. When the system starts drilling a hole into the ground, the casing is installed down the hole. In one configuration, the at least one wing is at least partially retracted into the drilling system and locked in this position. In another configuration, the at least one wing extends from the drilling system and locks into an extended position. The system can be connected to a down-the-hole hammer, a top-hammer drilling rod, or any other suitable rock drilling tool/apparatus, and can be used with a single and a dual rotary drilling tool/apparatus.

A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a superhard phase, and a second phase dispersed in the superhard phase, the superhard phase comprising a plurality of inter-bonded superhard grains. The second phase comprises particles or grains that do not chemically react with the superhard grains, and/or do not inter-grow, and form between around 1 to 30 volume % or wt % of the body of polycrystalline superhard material.

A superhard polycrystalline construction comprises a body of polycrystalline superhard material comprising a superhard phase, and a second phase dispersed in the superhard phase, the superhard phase comprising a plurality of inter-bonded superhard grains. The second phase comprises particles or grains that do not chemically react with the superhard grains, and/or do not inter-grow, and form between around 1 to 30 volume % or wt % of the body of polycrystalline superhard material.

Methods of forming a polycrystalline diamond compact for use in an earth-boring tool include forming a body of polycrystalline diamond material including a first material disposed in interstitial spaces between inter-bonded diamond crystals in the body, removing the first material from interstitial spaces in a portion of the body, selecting a second material promoting a higher rate of degradation of the polycrystalline diamond compact than the first material under similar elevated temperature conditions and providing the second material in interstitial spaces in the portion of the body. Methods of drilling include engaging at least one cutter with a formation and wearing a second region of polycrystalline diamond material comprising a second material faster than the first region of polycrystalline diamond material comprising a first material. Polycrystalline diamond compacts and earth-boring tools including such compacts.

A method of modifying surfaces of diamond particles comprises forming spinodal alloy coatings over discrete diamond particles, thermally treating the spinodal alloy coatings to form modified coatings each independently exhibiting a reactive metal phase and a substantially non-reactive metal phase, and etching surfaces of the discrete diamond particles with at least one reactive metal of the reactive metal phase of the modified coatings. Diamond particles and earth-boring tools are also described.

A drill bit button insert of the present invention that is attached to a button inserts mounted in a drill bit and performs a drilling, includes a tip body and an abrasive layer formed of a diamond sintered body harder than the tip body coated at least at the button insert working/cutting surface of the tip body, in which the abrasive layer has at least two high hardness layers and a low hardness layer having a hardness lower than that of the high hardness layer disposed between these high hardness layers from the surface side of the abrasive layer toward the tip body side.