Disclosed are methods and devices for testing downhole connector electrical systems and cable integrity during installation of a permanent completion, including a customized retrievable plug arm assembly connectable to the completion during RIH, the tool mimicking a retrievable ESP, but without motor, and can be employed with or without pressure isolation. Another method employs a slidable starpoint located within the downhole wet mate connector of the completion to provide continuous electrical contact between the phases when no retrievable assembly is in place. When a retrievable assembly is later put in place, the slidable starpoint is moved into a second position that no longer provides electrical contact between the phases. Another method uses fusible links installed between two conductors within the downhole electrical connector system of the completion to provide similar electrical contact between phases, the fusible link configured to melt away once motor current is sent through the conductors.

An embodiment includes a downhole tool with first and second modular connectors. The connection modules are configured to aid make-up and assembly and improve stability during use.

A system may include a control system disposed on a well surface, a casing disposed in a wellbore, a first electrical wiring coupled to the control system and the casing within a first section of the wellbore, and a second electrical wiring coupled to various flow control devices in a second section of the wellbore. The first section of the wellbore may be disposed at a first predetermined direction that is different than a second predetermined direction of the second section of the wellbore. The system may further include an electrical connector coupled to the first electrical wiring and the second electrical wiring. The electrical connector may include a mechanical receiver that couples with the first electrical wiring, and a stinger assembly coupled with the second electrical wiring and that connects to the mechanical receiver.

An earth-boring tool may include a tool body and a coupling region configured to couple the earth-boring tool to an adjacent portion of a drill string. The earth-boring tool may also include one or more sensors disposed on the tool body. The earth-boring tool may further include a connector disposed in the coupling region electrically connected to the one or more sensors. The connector may be configured to enable a removable connection from an external device to the one or more sensors.

A technique facilitates use of an inductive coupler assembly with casing, e.g. well casing. An inductive coupler is formed as a female inductive coupler with an inductive coil. The inductive coupler is constructed for sliding movement along an exterior of the casing so that it may ultimately be positioned and secured at a suitable location along the casing. The inductive coupler is designed for connection with an electrical device, e.g. a sensor. The inductive coupler facilitates the transfer of sensor data and/or power signals across the casing. Signal transfer across the casing is further enabled by a male inductive coupler positioned within the casing at a location which allows it to cooperate with the exterior, female inductive coupler.

The present disclosure introduces methods and apparatus for connecting first and second downhole components. A first interface of a first subassembly is coupled to a first component. The first subassembly includes a first connector. A second interface of a second subassembly is coupled to a second component. The second subassembly includes a body and a second connector extendable from the body. The second connector remains communicably connected to the second interface by a conductor extendable from and retractable into the body, including when the second connector is extended away from the body and coupled to the first connector.

A deployment method and set of alternative tools for deploying, exchanging, and repairing an Electric Submersible Pump (ESP) and pipe strings utilizing a lubricator and standard pressure control equipment (valves, Blow Out Preventers); this method permits a rig less deployment of an ESP with well control maintained using a short length lubricator and standard pressure containment tools. This method defines a specific set of tools to be incorporated in the method to achieve the assembly of the ESP at surface and deployment in a single run to set the ESP at the pumping depth. This method facilitates the orientation and alignment of the terminals of the ESP motor and gauge and creates a pressure barrier through the ESP string during makeup and break out of the ESP.

An apparatus for detecting over-torquing or un-torquing of a threaded connection between components in a borehole penetrating the earth includes: a string of components coupled in series by a threaded connection; a transmission line attached to each component; a signal coupler in communication with the transmission line and disposed on each component at each threaded connection, the signal coupler being configured to transmit the signal to an adjacent signal coupler on an adjacent coupled component in order to transmit a signal along the transmission line attached to the adjacent coupled component; a receiver configured to receive the signal; and a processor in communication with the receiver and configured to: (i) determine a difference between a characteristic of the signal and the characteristic of a reference signal and (ii) transmit an alert signal signifying that the threaded connection is over-torquing or un-torquing in response to the difference exceeding a threshold value.

A linear electrical contact slip structure for conducting electricity between two regions of a tool string while deployed within a wellbore. The linear electrical contact slip maintains an electrical connection between a piston structure and a collar structure, where either structure can be a stroker section or a stator section, and where the electrical connection is maintained when the stoker section is either stationary or in motion. The electrical connections between the piston and collar are grouped along the interior hollow surface of the collar, corresponding to contacts on the exterior of the piston head. The piston and collar are configured to prevent relative rotational motion, but to allow relative linear motion, by use of projections from the piston that match grooves in the collar.

Some embodiments include a flexible, pressure-balanced cable assembly. The cable assembly has a tubular-shaped flexible outer sleeve that surrounds an electrical cable. A plurality of seals is positioned along the length of the flexible sleeve within the space formed between the inner surface of the flexible sleeve and the outer surface of the electrical cable. The seals partition the space into a plurality of individual chambers. Each chamber is filled with dielectric fluid. The seals are independently and bi-directionally movable in response to a pressure difference between the inside of the cable assembly and the external environment thereby balancing the pressure between the inside of the cable assembly and the external environment.