A method and apparatus are provided for securing a protective sleeve or wear sleeve to a rotary component which is rotatable relative to a rotary seal, such that the wear sleeve is in relatively rotating sealing engagement with the rotary seal. The wear sleeve is secured to the shaft by wedging a lock ring between the wear sleeve and the shaft. Wedging action of the lock ring can be effected by wedging formations, such as tapered surfaces, configured for causing wedging of the lock ring in response to operator-induced axial movement of the lock ring relative to the shaft and/or the wear sleeve. Wedging of the lock ring can be effected by co-operating screw threads on the lock ring and the wear sleeve, so that an operator can tighten the sleeve on the shaft by application of torque thereto.

A ported tubular is provided for use in casing a wellbore, to permit selective access to the adjacent formation during completion operations. A system and method for completing a wellbore using the ported tubular are also provided. Ports within the wellbore casing may be opened, isolated, or otherwise accessed to deliver treatment to the formation through the ports.

A slip component for a downhole tool has a bearing surface that is hard surface treated. The slip component, which can be a slip or other component of a slip mechanism used on a packer, bridge plug, or other downhole tool, is composed of a non-metallic base material, such as plastic, composite, or ceramic. To hard surface treat the slip component, at least the bearing surface is positioned relative to an ion sputtering apparatus. An intermediate layer is first bonded onto the bearing surface by ion sputtering an intermediate material onto the non-metallic base material of the slip component. Then, the bearing surface of the slip component is positioned relative to an electrosparking apparatus, which has an electrode composed of a selected external material for depositing on the slip component. Using the electrosparking apparatus, an external layer is bonded at least on the bearing surface.

A chromium-free, distributed hardfacing disposable on a surface of a wellsite component is disclosed. The hardfacing includes a metal filler (e.g., nickel) and particles distributed about the filler. The particles include pellets made of tungsten carbide and pieces made of angular molybdenum carbide. The pieces are smaller than the pellets for distribution in the filler between the pellets whereby a uniform distribution of particles is provided about the filler.

A wear resistant coating and a method of forming a wear resistant coating on a substrate. The method includes applying a plurality of round particles to the substrate, each of the plurality of round particles including a round outer layer encapsulating a wear resistant element. The method comprises applying a wear resistant coating binder to the substrate. The method includes heating the plurality of round particles and the wear resistant coating binder.

A non-weldable workpiece may be affixed to a weldable workpiece by friction stirring the weldable workpiece to plasticize and extrude at least a portion thereof into a recess in the non-weldable workpiece. The weldable workpiece may then be welded to a body of a downhole tool to enable the welding of a non-weldable workpiece onto a body to increase the wear-resistance of the body.

A carrier for connecting a tool to the outside diameter of a tubular member. The carrier is a sleeve made up of first and second sleeve sections which encircle a tubular member to form a substantially complete sleeve. The sleeve is threaded on each end and there is a threaded collar received on each threaded end of the sleeve. Since the sleeve sections are formed by threading a tubular member at opposite ends, and then splitting the tubular member, when the sleeve sections are placed in surrounding relationship to the pipe, there will be at least one gap between the sleeve sections.

A method of hardbanding a tubular component. The method involves placing a helical band of hardbanding material forming spaced coils around an exterior wear surface of a body of the tubular component. The helical band has a helix angle of not less than 5 degrees relative to a longitudinal axis of the tubular component and the spacing between the coils is a minimum of 18 mm.

A method of forming a downhole tool comprises contacting at least one downhole structure comprising at least one metal material with a molten electrolyte comprising anhydrous sodium tetraborate. Electrical current is applied to at least a portion of the at least one downhole structure to form at least one borided downhole structure comprising at least one metal boride material. Other methods of forming a downhole tool, and a downhole tool are also described.

Some embodiments disclosed herein are directed to a tubular member including a central axis, a first end, a second end opposite the first end, an upset region between and axially spaced from the first end and the second end, and a first outer diameter axially spaced midway between the first end and the upset region. The upset region includes a second diameter which is larger than the first diameter, does not include a weld joint, and includes redistributed material from the tubular member.