A rotary downhole tool, for example in the form of a drill bit, is described that includes a tool body, the body defining a gauge region, and at least one gauge roller rotatably mounted to the body.

A drill bit comprises a bit body having a longitudinal axis and a blade extending radially outward from the longitudinal axis along a face region and axially along a gauge region. A gauge region includes a cutting element located proximate to an uphole edge of the blade in the gauge region. A remainder of the gauge region is free of cutting elements mounted thereon. A method of drilling a borehole comprises rotating the bit about the longitudinal axis, engaging a formation with cutting elements mounted to the face region, and increasing a lateral force applied substantially perpendicular to the longitudinal axis such that the cutting element engages the formation and such that side cutting exhibited by the tool is initially minimal and substantially constant and subsequently increases in a substantially linear manner with increasing lateral force.

A drill bit for removing subterranean formation material in a borehole comprises a bit body comprising a longitudinal axis, a plurality of blades extending radially outward from the longitudinal axis along a face region of the bit body and extending axially along a gauge region of the bit body, and an insert coupled to at least one blade in the gauge region. The insert comprises an elongated body having an upper surface, a lower surface, and a longitudinal axis extending centrally therethrough and intersecting the upper and lower surfaces. The upper surface comprises a bearing surface for supporting for the drill bit and providing a surface on which the subterranean formation being drilled rubs against the insert without exceeding the compressive strength of the selected formation. The insert is coupled to the blade such that the upper surface thereof extends radially beyond an outer surface of the blade and the lower surface thereof extends radially below the outer surface of the blade.

A drilling machine for a wellbore is provided. The drilling machine may include a dynamic lateral pad that is movable between an extended and retracted position. In the extended position, the pad moves the drill bit in a direction for drilling. The drilling machine may include a dynamic lateral cutter that is movable between an extended and retracted position. In at least the extended position, the cutter engages the wellbore and removes formation. The drilling machine may include a monolithic or integral drill bit/drive shaft to reduce the distance between a positive displacement motor and a distal end of the monolithic or integral drill bit/drive shaft. The drilling machine may include separate cutting structures that have different rotational speeds and can further utilize the integral drill bit/drift shaft and/or a bent housing that generates an off-axis rotation which helps optimize the formation removal in the center area of the wellbore.

An earth-boring tool includes a body having a plurality of blades. Each blade of the plurality of blades extends axially and radially relative to a center longitudinal axis of the body. The earth-boring tool further includes a plurality of cutting elements secured within the plurality of blades and at least one protrusion trailing at least one cutting element of the plurality of cutting elements in a direction of intended rotation of the earth-boring tool and extending along a lateral side of a blade of the plurality of blades in which the at least one cutting element is secured. The earth-boring tool may further include a pocket extending into the at least one blade from a rotationally leading face of the at least one blade in at least a shoulder region of the at least one blade.

Earth-boring tools include a body, at least one first blade extending outward from the body, and at least one second blade extending outward from the body. The at least one first blade includes an upper surface, a first gage region having a first longitudinal length, and a recess extending at least partially into the at least one first blade from the upper surface. The at least one second blade includes a second gage region having a second, greater longitudinal length. Additional earth-boring tools include first blades having first gage regions of a first longitudinal length and second blades having second gage regions of a second, greater longitudinal length. An upper external surface is tapered radially outward in a longitudinally upward direction relative to a central axis of the earth-boring tool. Methods including forming such first and second blades and removing material from the first blades to form recesses.

Various drill bits, drilling systems and related methods are provided. In one embodiment, a drill bit comprises a bit body having a face and a shank, at least one insert having a convex engagement surface coupled with the face and at least one wear insert coupled with the shank. In one particular embodiment, the at least one wear insert may be positioned immediately adjacent a coupling end of the shank. The at least one wear insert may include a superabrasive table which may be bonded with a substrate. The at least one wear insert includes a wear surface defined in the superabrasive table. In one embodiment, the superabrasive table may comprise polycrystalline diamond. Similarly, the inset having a convex engagement surface may include a superabrasive material, such as polycrystalline diamond, bonded with a substrate. Such a drill bit may be used, for example, in a top hammer percussion drilling operation.

A cutting table for use in subterranean formations comprises a base structure of hard material and at least one ridge structure of hard material. The base structure comprises a side surface, an upper surface, and a cutting edge between the upper surface and the side surface. The at least one ridge structure vertically extends from the base structure and is positioned horizontally inward of the cutting edge. A cutting element for use in subterranean formations and an earth-boring tool are also described.

A method of calibrating a bore gauge comprises inserting two or more radially extendable elements of a bore gauge into a selected calibrated setting bore or groove in a setting plate comprising a plurality of calibrated setting bores or grooves, each calibrated setting bore or groove of the plurality having a different calibrated nominal diameter. A micrometer of the bore gauge is adjusted so as to cause a measured diameter of the selected calibrated setting bore or groove to match a specified nominal diameter of the selected calibrated setting bore or groove. A setting plate for calibrating a bore gauge includes a plurality of calibrated setting bores or grooves, each calibrated setting bore or groove of the plurality having a different calibrated nominal diameter.

A drill bit has a plurality of cutters secured to the bit body, including a gauge cutter defining a gauge diameter of the drill bit. A reciprocating gauge assembly on the bit comprises a cavity defined in the bit body, a piston reciprocably disposed in the cavity, a wear element on an outwardly facing end of the piston, a piston retainer for moveably retaining the piston in the cavity, and a spring biasing the piston outwardly to a neutral position of the wear element with respect to the gauge diameter. The wear element and piston may be urged inwardly in response to an applied load at the drill bit gauge pad, increasing the lateral depth of cut and thereby controlling the aggressiveness of the bit in response to the load.