An automated pipe tripping apparatus includes an outer frame and an inner frame. The inner frame includes a tripping slips and iron roughneck. The automated pipe tripping apparatus may, in concert with an elevator and drawworks, trip in a tubular string in a continuous motion. The tripping slips and iron roughneck, along with the inner frame, may travel vertically within the outer frame. The weight of the tubular string is transferred between the tripping slips and the elevator. The iron roughneck may make up or break out threaded connections between tubular segments, the upper tubular segment supported by the elevator and the lower by the tripping slips. An automated pipe handling apparatus may remove or supply sections of pipe from or to the elevator. A control system may control both the automated pipe tripping apparatus and the elevator and drawworks.

A power tong including a rotary gripping apparatus having a rotary base having a first jaw and at least one rotary arm movable relative to the rotary base between an open position and a closed position, the at least one rotary arm having a second jaw. A gap is present between the rotary base and the at least one rotary arm for receiving the tubular when the at least one rotary arm is in the open position. The gap is closed when the at least one rotary arm is in the closed position.

A method used to determine an operational mode of a tong. The method includes rotating a first sensor target relative to a first sensor and rotating a second sensor target relative to a second sensor. The method also includes identifying a position of the first sensor target using the first sensor and analyzing the position of the first sensor target to determine the operational mode of the tong.

An attachment is described that is configured for attachment to an arm of a piece of heavy construction equipment. The attachment is configured to rotate a section of pipe during break out (i.e. disconnection or disassembly) from another section of pipe and/or make up (i.e. connection or assembly) with another section of pipe. The attachment is configured to break the joint or torque the joint to a predetermined torque value, unthread or thread pipe, and lift the pipe under the power of the heavy construction equipment.

A wellbore surface assembly includes a slip assembly, vertical rails, linear actuators, and an iron roughneck. The slip assembly is attached to a floor surface of a wellbore and it includes movable slips that engage a first tube. The vertical rails are attached to the base of the automatic slip assembly. The iron roughneck is movable along the vertical rails. The automatic iron roughneck includes a frame, a rotary ring, die actuators, and dies. The iron roughneck is movable by the linear actuators along a length of the vertical rails, changing an elevation of the iron roughneck with respect to the automatic slip assembly and the floor surface of the wellbore. The dies engage the second tube and the rotary ring rotates the second tube, threadedly attaching or detaching the second tube from the first tube.

A tong for handling a tubular includes a jaw carrier having an active jaw movable from a retracted position to an extended position relative to the jaw carrier; a cam body disposed about the jaw carrier and rotatable relative to the cam body; and a brake assembly including an first brake member for engaging an upper surface coupled to the jaw carrier.

Methods and systems for optimizing timing for drilling and tripping operation. An example method may include receiving a plurality of sensor data characterizing rig equipment and tripping status. The method may include identifying a plurality of multi-thread rig states based on the plurality of sensor data. The method calculates a plurality of optimal rig state characteristics (RSCs), wherein the plurality of optimal RSCs are calculated based on the plurality of sensor data as it relates to the plurality of multi-thread rig states. The method also performs a tripping operation with the rig equipment after applying the plurality of optimal RSCs. The method may also gather a plurality of updated sensor data from the rig equipment during the tripping operation for a recalculation of the plurality of optimal RSCs.

An apparatus and methods for detecting drill pipe connection joints via magnetic flux leakage. An apparatus may include a magnet operable to magnetize a portion of a drill string extending out of a wellbore that extends into a subterranean formation below a drill rig and a sensor operable to facilitate magnetic flux measurements indicative of an amount of magnetic flux that leaked from the drill string along the magnetized portion of the drill string. The apparatus may further comprise a processing device having a processor and a memory storing a computer program code, wherein the processing device is operable to receive the magnetic flux measurements and detect a connection joint between adjacent drill pipes of the drill string based on the magnetic flux measurements.

A method of handling pipe segments during makeup and breakout of a drill string. The method uses a hydraulic circuit, which provides fluid to a motor or motors for translating a drill pipe segment. The drill pipe segment is supported by a carriage, which places the segment next to a drill string for addition thereto. Hydraulic pressure within the circuit is monitored to determine if a pressure fluctuation exists. If so, the translation speed is adjusted by modifying the hydraulic fluid flow to the motors. Sensors may be utilized to determine whether or not the system is in a “transition zone” and therefore ready for pressure monitoring for makeup and breakout functions.

A tubular gripping apparatus includes a housing having a bore and a plurality of gripping members movable between a gripping position and a release position. The apparatus may also include a shield having a tubular inner body movable relative to an outer body. The tubular inner body is movable between a retracted position, in which the tubular inner body is positioned above the plurality of gripping members, and an extended position, in which the inner body is at least partially positioned interiorly of the plurality of gripping members.