A drill string rotation angle sensor diagnostic system includes a first rotation angle sensor assembly, a second rotation angle sensor assembly, an operator interface; and a control module. The control module is configured to receive a first signal from the first rotation angle sensor assembly, receive a second signal from the second rotation angle sensor assembly, determine if a valid state exists based on the first signal and the second signal, and indicate a fault on the operator interface if a valid state does not exist.

A drilling rig system includes a drilling rig having a floor which is generally planar, and a utility vehicle having a base, a drive apparatus, and a ground engaging motive apparatus upon which the base is supported on the floor. The drive apparatus drives the ground engaging motive apparatus to move the utility vehicle across the floor. The ground engaging motive apparatus is drivable so as to change a direction of travel of the utility vehicle at any point on the floor.

Torque tool (200) configured for making up and breaking out joints (1a, 1b) in a riser (100), the tool (200) comprising: a tool body (3) and a tool head (4), the tool head (4) having a socket (4′) configured to receive a head (14) of a bolt (2) and apply a torque on the bolt (2), a torque sensor (20) operable to measure the torque applied on the bolt (2), and a pre-tension sensor (21) operable to measure a pre-tension in the longitudinal extension of the bolt (2) when the bolt (2) is received in the tool head (4). There is also provided a method for pre-tensioning bolted riser joints (1a, 1b) comprising a plurality of bolts (2), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), a method of managing a plurality of bolts (2) for riser joints (1a, 1b), and a riser connector (101).

A virtual hoist stop system for a mobile drilling machine may include a sensor assembly configured to monitor a full/empty status of a plurality of pipe storage slots, a drill string status, and a height of a rotary head, an operator interface configured to receive hoisting input, and a control module. The control module may be configured to receive signals from the sensor assembly, determine a target height based on the signals, receive hoisting input from the operator interface, and automatically stop the rotary head from hoisting beyond the target height.

A method of making-up tubular string components can include inputting to an image processor image data output from at least one camera, the image processor in response detecting positions of a tubular and a mark on another tubular, threading the tubulars with each other while inputting position data from the image processor to a controller, and the controller terminating the threading in response to the position of the mark relative to the position of the first tubular being within a predetermined range. Another method of making-up tubular string components can include, in response to inputting image data to an image processor, the image processor detecting longitudinal positions of two tubulars, threading the tubulars with each other, and a controller terminating the threading in response to the longitudinal position of one tubular relative to the longitudinal position of the other tubular being within a predetermined range.

A method of making-up or breaking-out tubular string components can include threading tubulars with each other while a camera obtains images of the tubulars, outputting image data from the camera to an image processor that detects optical flow vector fields from the image data, the optical flow vector fields representing displacements of the respective tubulars during the threading, and controlling the threading in response to a difference between the displacements. Another method can include positioning a camera so that the camera simultaneously observes at least two tubulars, threading the tubulars with each other, outputting image data from the camera to an image processor, the image processor detecting optical flow vector fields from the image data, the optical flow vector fields representing displacements of the respective tubulars during the threading, and controlling the threading in response to the image processor detecting the optical flow vector fields.

A drilling machine includes a mast, a rotary head movably coupled to the mast, a drill string component having a pair of opposed flat surfaces, and a securing structure including engagement surfaces shaped to engage the opposed flat surfaces and secure the drill string component from rotating. The drilling machine also includes a controller configured to track a rotational location of the flat surfaces of the drill string component during rotation of the drill string component. The controller is further configured to receive tracking information from a sensor associated with the rotary head and control the rotary head to align the opposed flat surfaces for engagement by the securing structure.

A method used to determine an operational mode of a tong. The method includes rotating a first sensor target relative to a first sensor and rotating a second sensor target relative to a second sensor. The method also includes identifying a position of the first sensor target using the first sensor and analyzing the position of the first sensor target to determine the operational mode of the tong.

A monitoring system for determining a stickup height of a drill string. The monitoring system includes a video camera operable to facilitate a digital image, a block position sensor operable to facilitate block position measurements, and/or a processing device. The processing device receives the digital image, recognizes an upper end of the drill string or a connection joint of the drill string on the digital image, and determines the stickup height based on location of the upper end of the drill string or the connection joint of the drill string on the digital image. The processing device may also or instead record a pipe tally indicative of a length of each drill pipe and a location of each drill pipe within the drill string, receive the block position measurements, and determine the stickup height based on the pipe tally and block position measurements.

A robot, robotic systems, and methods for conducting a subterranean operation. In some embodiments, a robot may include: a main body comprising a housing; a powered clamping system; a controlled atmosphere volume disposed within the housing or within the clamping system; and an electrical component disposed within the controlled atmosphere volume. In some embodiments, the controlled atmosphere volume may comprise an EX-certified volume and the electrical component may be disposed within the EX-certified volume, such that the electrical component may be disposed in the EX-certified volume that is disposed in the housing and/or an EX-certified volume that is disposed in the clamping system, such as in an electrically powered tong.