A fast-acting managed pressure drilling rig is disclosed. A main valve configured as an alternative for a conventional rotating control device is provided to control drilling of a wellbore. A second valve is configured to trap pressure in the wellbore. A choke valve maintains well bottomhole pressure within specified limits by trapping pressure or by releasing trapped pressure within the wellbore. A pressure relief choke is configured to provide fine pressure stability control within the well and to act as a pressure relief valve in response to wellbore overpressure. A controller is configured with at least one processor to affect operation of the main valve, the second ratio valve, the choke valve, and the pressure relief choke in response to information received by the controller representing operation of the managed pressure drilling rig.

A subplate mounted valve is disclosed having an open position and a closed position. The valve includes at least one pilot pressure intake port, a plurality of functional fluid ports, a spool movable between the open position and the closed position, and spring biasing the spool to either the open position or the closed position. To reduce water hammer due to quickly opening or quickly closing the valve, a flow regulation assembly is positioned at the pilot pressure intake port and has a chamber with a larger inlet channel at the intake position and transitioning to a smaller channel at the outlet position such that fluid flow at the intake port is reduced, thereby slowing the transition between the open position and the closed position and the transition between the closed position and the open position.

An assembly includes an inlet hub (112) coupled to a first flow passage (124) located within a flow control module, the first flow passage having a first flow bore, a flow meter (144) associated with the first flow bore and positioned for top-down fluid flow, a choke (109) disposed in a second flow passage (136) having a second flow bore, and an outlet hub (119) coupled to a distal end of the second flow passage. A system includes a flow control module assembly (902) having an inlet (912) and at least two outlets (914, 916), a main line (920) in fluid communication with the inlet, a first branch line (922) coupled to the main line and to a first outlet (916) of the at least two outlets, and a second branch line (924) coupled to the main line and to a second outlet (914) of the at least two outlets, and a tie-in connector (918) coupled to the inlet of the flow control module assembly.

Methods, computing systems, and computer-readable media for determining flow control device settings. The method may include obtaining data representing flow rates for a plurality of flow control devices; determining total molar rates for a plurality of flows through pipe segments associated with each of the flow control devices based on the obtained data; determining initial flow control device constraints based on the total molar rates for the plurality of flow control devices; determining that one or more wellhead constraints would be violated based on the flow control device constraints; determining adjusted flow control device constraints that result in the satisfaction of one or more wellhead constraints or constraints of others of the plurality of flow control devices; determining an adjusted flow rate based on the adjusted device constraints that satisfy the wellhead and the flow control device constraints; and executing a computer-based instruction to set one or more wellhead settings and flow control device valve settings based on the adjusted flow control device constraints.

A choke valve for regulating a flow rate, a pressure or other parameters of a fluid flow may comprise a choke cage comprising a passage therethrough and a choke plug slidable within the passage. At least one conduit may pass through a wall of the choke cage and into the passage such that as the choke plug slides it may at least partially cover the conduit. A ring comprising a sintered superhard material may be secured within the conduit enhancing durability and wear resistance of the choke cage. A method for manufacturing such a choke cage may comprise subjecting grains of superhard material to high-pressure, high-temperature conditions sufficient to sinter at least some of the grains together, hollowing out the sintered superhard material to form a ring, and securing the ring within a conduit.

Automated choke control apparatus and methods are disclosed herein. An apparatus for automatically controlling a choke valve comprises a controller. The controller is to control a choke position of the choke valve via a first control loop in response to selection of a first one of a plurality of operation modes being detected. The controller is further to control a wellhead pressure of a wellhead via a second control loop in response to selection of a second one of the plurality of operation modes being detected, the wellhead being operatively coupled to the choke valve.

A method of calibrating a choke system includes connecting to the positioner an electronic controller which is programmed to output a control signal representing the desired position of the plug, connecting to the electronic controller a flowmeter which is configured to provide a flow signal representing the rate of flow of fluid from the pump to the inlet and a pressure sensor which is configured to provide a pressure signal representing the fluid pressure at the inlet, connecting the inlet to a reservoir of fluid via a pump which is operable to pump fluid from the reservoir into the inlet at varying flow rates, and using gain scheduling to determine optimum values of proportional gain and integral gain required for control of the choke using a proportional differential and integral controller at a plurality of different rates of flow of fluid along the central flow passage.

A valve block may be assembled, in a controlled environment, a valve block to be modular and purpose built for a specific application. The specific application may be an operation to be performed at a well site. The modular purpose built valve block may be function tested, in the controlled environment. Additionally, the modular purpose built valve block may be pre-packaged, in the controlled environment, to have a digital system to operate and automate the modular purpose built valve block. Further, the modular pre-packaged purpose built valve block may be deployed to the well site, and the modular pre-packaged purpose built valve block may be fluidly coupled to a wellhead. The modular pre-packaged purpose built valve block may be operated to perform the operation at the well site.

A multi-function valve is disclosed. The multi-function valve including a housing having an internal bore therein; a spool valve positioned in the internal bore, the spool valve configured to seal and direct a flow of compressed air and exhaust; and a spring operably connected to the spool valve, the spring biasing the spool valve in a normally open exhausting position.

Provided is a retrievable choke insert. The retrievable choke insert, in one aspect, includes an outer housing including a central bore extending axially through the outer housing, an open end, a closed end, and one or more outer housing openings extending through an outer housing sidewall thickness, and a bore flow management actuator disposed in the central bore, the bore flow management actuator having one or more bore flow management openings extending through a bore flow management actuator sidewall thickness, the bore flow management actuator operable to convey subsurface production fluids there through. The retrievable choke insert, in accordance with this aspect, further includes one or more choke insert magnets coupled to the bore flow management actuator, the one or more choke insert magnets configured to magnetically couple with one or more landing nipple magnets of a choke landing nipple to slide the bore flow management actuator and move the one or more bore flow management openings relative to the one or more outer housing openings to control an amount of the subsurface production fluid entering the bore flow management actuator.