Systems and methods for generating and a controller for controlling generation of geothermal power in an organic Rankine cycle (ORC) operation in the vicinity of a wellhead during hydrocarbon production to thereby supply electrical power to one or more of in-field operational equipment, a grid power structure, and an energy storage device. In an embodiment, during hydrocarbon production, a temperature of a flow of wellhead fluid from the wellhead or working fluid may be determined. If the temperature is above a vaporous phase change threshold of the working fluid, heat exchanger valves may be opened to divert flow of wellhead fluid to heat exchangers to facilitate heat transfer from the flow of wellhead fluid to working fluid through the heat exchangers, thereby to cause the working fluid to change from a liquid to vapor, the vapor to cause a generator to generate electrical power via rotation of an expander.

An oil and gas well carbon capture system includes a controller configured for minimizing or eliminating natural gas flaring and venting. A downhole pump is driven by a motor connected to the controller, which interactively operates a control valve. Controller inputs include gas pressures, pump motor speed and oil and gas delivery. The system is configured for separating production phases comprising oil, water and natural gas. A pressure transducer monitors output to gas sales, which can also be monitored with a digital flow meter. A carbon capture method for oil and gas production is also provided. The controls system maximizes downhole pump efficiency and oil and gas production by interactively monitoring and controlling well operating parameters. A method embodying the present invention optimizes well production and operating efficiency.

Embodiments of systems and methods for generating power in the vicinity of a drilling rig are disclosed. During a drilling operation, heat generated by drilling fluid flowing from a borehole, exhaust from an engine, and/or fluid from an engine's water (or other fluid) jacket, for example, may be utilized by corresponding heat exchangers to facilitate heat transfer to a working fluid. The heated working fluid may cause an ORC unit to generate electrical power.

An interchangeable orifice wellhead system is disclosed which comprises a flow control valve comprised of a male union, a female union, a valve cap, and an orifice plate. The orifice plate can include a display tab, which visually communicates to the technician the size of orifice plate aperture. Orifice plates having different size apertures can be interchanged within the same flow control valve. In some embodiments, the male union of the flow control valve can be machined or interchanged with another male union to be used with different size orifice plates.

A managed pressure drilling (MPD) manifold has one or more valves that are operable by one or more actuators configured to synchronize the opening of one or more passageways in the valves with the closing of one or more of the other passageways in the valves, in order to minimize the likelihood of error and reduce response time. The valves are configured to transition smoothly between positions without fully blocking fluid flow in the manifold while changing the flow direction. The synchronization may be achieved mechanically, electrically, hydraulic, and/or pneumatically. The actuators may be remotely controlled by a control unit having a processor and control logic software, based on data collected by one or more sensors in the MPD manifold. The positions of the valves of the MPD manifold may be automatically adjusted by the control unit via the actuators.

Measurement data including data of a sand production rate from a sand metering sensor, pressure data from a pressure sensor, and data of a metal loss value from a metal loss sensor is obtained. A maximum sand erosional velocity ratio and a pressure drawdown are determined. An optimum choke valve setting is determined based on a predefined correlation between the sand production rate, the pressure drawdown, and the maximum sand erosional velocity ratio, in response to determining that the maximum sand erosional velocity ratio is not within a predetermined maximum sand erosional velocity ratio limit. An updated pressure drawdown produced by the determined optimum choke valve setting is within a predetermined pressure drawdown operating window. The surface choke valve is set based on the determined optimum choke valve setting. The well is shutdown by triggering an emergency shutdown device in response to determining that the obtained metal loss value has reached a predefined metal loss limit value.

A system includes a flow-through component fluidly coupled to a wellhead and including an annular passage disposed about a central flow-through bore. The annular passage is transverse to the central flow-through bore. The central flow-through bore is downstream of the annular passage. The system also includes a first 90-degree elbow fluidly coupled to the flow-through component, a multi-phase flow meter disposed downstream of, and fluidly coupled to the first 90-degree elbow, a second 90-degree elbow disposed downstream of, and fluidly coupled to, the multi-phase flow meter, a monitor fluidly coupled to the second 90-degree elbow, and a choke disposed downstream of, and fluidly coupled to, the second 90-degree elbow, wherein, the central flow-through bore is downstream of the choke.

Systems and methods are described for controlling pressure relief valve (PRV) set points in real-time during various well and drilling operations. An example method may include receiving, by one or more processors, one or more input variables associated with one or more characteristics of a well during a first time period. The method may include calculating a first PRV set point based at least partially on a model of the well utilizing the one or more input variables received during the first time period. The method may include determining whether the first PRV set point is valid based at least partially on a predetermined expected range of PRV set points for the well. Additionally, the method may include transmitting the first PRV set point to a PRV controller when the first PRV set point is determined to be valid.

Embodiments of systems and methods for generating power in the vicinity of a drilling rig are disclosed. During a drilling operation, heat generated by drilling fluid flowing from a borehole, exhaust from an engine, and/or fluid from an engine's water (or other fluid) jacket, for example, may be utilized by corresponding heat exchangers to facilitate heat transfer to a working fluid. The heated working fluid may cause an ORC unit to generate electrical power.

Embodiments of systems and methods for generating power in the vicinity of a drilling rig are disclosed. During a drilling operation, heat generated by drilling fluid flowing from a borehole, exhaust from an engine, and/or fluid from an engine's water (or other fluid) jacket, for example, may be utilized by corresponding heat exchangers to facilitate heat transfer to a working fluid. The heated working fluid may cause an ORC unit to generate electrical power.