A gas separation and injection system includes a lower separator that receives and separates a production stream into higher and lower density streams, a turbine-compressor including a turbine that receives the lower density stream to rotate a shaft that drives a compressor and subsequently recombines the lower and higher density streams into a recombined production stream. An upper separator receives the recombined production stream and includes a gas inlet tube that conveys a gas stream to the compressor to produce a compressed gas stream. A shuttle valve assembly axially interposes the upper separator and the turbine-compressor and includes a mandrel assembly received within a body and having the gas inlet tube extending within the mandrel assembly, a valve seat secured to the gas inlet tube, a piston movably arranged within the inner annulus between closed and open positions, and a shuttle valve operatively coupled to the piston.

A hydrocarbon production system comprises a base pipe; and a separator having a body with an inner surface defining a conduit, the inner surface being coated with a polymer blend comprising a hydrophilic component and a hydrophobic component, an inlet, a water outlet, and an oil outlet fluidly coupled to the base pipe.

A hydrocarbon production system comprises a base pipe; and a separator having a body with an inner surface defining a conduit, the inner surface being coated with a polymer blend comprising a hydrophilic component and a hydrophobic component, an inlet, a water outlet, and an oil outlet fluidly coupled to the base pipe.

Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.

Pumping of wellbore fluid to a surface may have a detrimental effect on the pump performance due to high gas concentrations in the fluid. A pump system that utilizes a helix gas separator provides greater pump efficiency by effectively removing the gas phase of the fluid. The wellbore fluid received at a pump system is directed from an intake to a gas separator that utilizes a stationary auger. The stationary auger induces rotational motion of the wellbore fluid causing the wellbore fluid to separate into a gas phase and a liquid phase. The stationary auger utilizes a tapered diameter and an opening between one or more helixes or vanes to separate a gas phase more efficiently from a liquid phase of a fluid.

An oil-water fractionation system is positioned within a wellbore on a subsurface end of a production tubing proximate to a production region. The fractionation system includes a permeable hydrophobic media for preferentially conveying an oil-enriched stream (reduced water-cut presence) from the production region into the production tubing, and a permeable oleophobic media for preferentially conveying a water-enriched stream (reduced oil-cut presence) into a second flow path. The permeable hydrophobic media and the permeable oleophobic media are in simultaneous hydraulic communication with the production region. The permeable hydrophobic media is manufactured with a relatively high effective permeability to oil, allowing the oil-enriched stream to flow through the permeable hydrophobic media into the production tubing. In contrast, the permeable oleophobic media is manufactured with a relatively high effective permeability to water, allowing the water-enriched stream to flow through the permeable oleophobic media into the second flow path.

A downhole pump gas eliminating seating nipple system for preventing and eliminating the collection of gas such as a foam barrier during operations of a downhole pump assembly. The downhole pump gas eliminating seating nipple system generally includes a seating nipple including an upper end, a lower end, and a channel extending between the upper and lower ends. The channel includes a beveled edge below the upper end and a locking lip above the lower end. A plurality of upper gas eliminators are positioned below the beveled edge including one or more elongate upper gas eliminators. A plurality of lower gas eliminators are positioned below the locking lip. Each of the gas eliminators is angled upwardly from inlet to outlet so as to prevent accumulation of gasses within or below the seating nipple, which can lead to gas locking and/or gas interference.

A downhole pump gas eliminating seating nipple system for preventing and eliminating the collection of gas such as a foam barrier during operations of a downhole pump assembly. The downhole pump gas eliminating seating nipple system generally includes a seating nipple including an upper end, a lower end, and a channel extending between the upper and lower ends. The channel includes a beveled edge below the upper end and a locking lip above the lower end. A plurality of upper gas eliminators are positioned below the beveled edge including one or more elongate upper gas eliminators. A plurality of lower gas eliminators are positioned below the locking lip. Each of the gas eliminators is angled upwardly from inlet to outlet so as to prevent accumulation of gasses within or below the seating nipple, which can lead to gas locking and/or gas interference.

A method and apparatus for gas and solids separation from down-hole fluids is disclosed, including particular structural means for forcing the de-gassing of the gaseous liquid, including means for changing the velocity of the gaseous liquid (speed changes on each exit from the tubes owing to the volume difference between the tubes and the chamber), means for changing the direction of the gaseous liquid (owing to the flow changing direction from exiting one set of tubes to travel to the opening to enter the next set of tubes), and means for changing the pressure of the gaseous liquid (owing perhaps in part to evolution of gas upon entering increased volume).

A method and apparatus for gas and solids separation from down-hole fluids is disclosed, including particular structural means for forcing the de-gassing of the gaseous liquid, including means for changing the velocity of the gaseous liquid (speed changes on each exit from the tubes owing to the volume difference between the tubes and the chamber), means for changing the direction of the gaseous liquid (owing to the flow changing direction from exiting one set of tubes to travel to the opening to enter the next set of tubes), and means for changing the pressure of the gaseous liquid (owing perhaps in part to evolution of gas upon entering increased volume).