The apparatus and method disclosed herein form closed-loop system(s) between a downhole system that includes an RSS and a surface control system, to improve stability and performance assurance of the RSS. The apparatus and method disclosed account for the actual downhole conditions experienced by the RSS, the actual positioning of the RSS, and historical performance of the surface systems such as the mud pump system, the rotary drive system, and the draw works. These closed-loop systems generate and optimize parameters or target outputs, instructions to surface systems, and instructions for the RSS itself.

The apparatus and method disclosed herein form closed-loop system(s) between a downhole system that includes an RSS and a surface control system, to improve stability and performance assurance of the RSS. The apparatus and method disclosed account for the actual downhole conditions experienced by the RSS, the actual positioning of the RSS, and historical performance of the surface systems such as the mud pump system, the rotary drive system, and the draw works. These closed-loop systems generate and optimize parameters or target outputs, instructions to surface systems, and instructions for the RSS itself.

A rotary drilling rig includes a vertical mast and a rotary head that can vertically move along the mast with respect to a work surface. To move the rotary head along the mast, a hydraulic feed actuator is connected with the rotary head via a wire rope feed system including a hoist rope and a pulldown rope. To maintain the hoist and pulldown ropes in tension and prevent them from dislodging from the respective pulleys of the wire rope system, the hoist and pulldown ropes can be connected to respective hoist and pulldown tensioning actuators. The hoist actuator can be associated with a hoist hydraulic circuit and the pulldown tensioning actuator can be associated with a separate pulldown hydraulic circuit.

A rotary drilling rig includes a vertical mast and a rotary head that can vertically move along the mast with respect to a work surface. To move the rotary head along the mast, a hydraulic feed actuator is connected with the rotary head via a wire rope feed system including a hoist rope and a pulldown rope. To maintain the hoist and pulldown ropes in tension and prevent them from dislodging from the respective pulleys of the wire rope system, the hoist and pulldown ropes can be connected to respective hoist and pulldown tensioning actuators. The hoist actuator can be associated with a hoist hydraulic circuit and the pulldown tensioning actuator can be associated with a separate pulldown hydraulic circuit.

A system is provided including a coiled tubing reel apparatus including a reel drum for storing a coiled tubing string spooled on the reel drum and a hydraulic reel drive motor that controls rotation of the reel drum. The system further includes a reel controller that determines an estimated reel back tension for a portion of the coiled tubing string between the reel apparatus and the injector based on a set of parameters related to a coiled tubing operation. The reel controller determines a target reel back tension to be applied to the portion of the coiled tubing string by adjusting the estimated reel back tension based on a historical job dataset. The reel controller then determines and sets a target hydraulic pressure of the reel drive motor to achieve the target reel back tension in the portion of the coiled tubing string.

A system is provided including a coiled tubing reel apparatus including a reel drum for storing a coiled tubing string spooled on the reel drum and a hydraulic reel drive motor that controls rotation of the reel drum. The system further includes a reel controller that determines an estimated reel back tension for a portion of the coiled tubing string between the reel apparatus and the injector based on a set of parameters related to a coiled tubing operation. The reel controller determines a target reel back tension to be applied to the portion of the coiled tubing string by adjusting the estimated reel back tension based on a historical job dataset. The reel controller then determines and sets a target hydraulic pressure of the reel drive motor to achieve the target reel back tension in the portion of the coiled tubing string.

Systems and methods for automated filtering and normalization of logging data for improved drilling performance may enable smoothing and amplitude scaling of log data for meaningful comparison and analysis without scaling artefacts. The logging data may be collected from downhole sensors or may be recorded by a control system used for drilling. A computer implemented method may enable industrial scale automated filtering and normalization of logging data, including calibration to a known standard. In particular, the filtering and normalization may be used for stratigraphic analysis to correlate true vertical depth to measured depth along a wellbore.

Systems and methods for automated filtering and normalization of logging data for improved drilling performance may enable smoothing and amplitude scaling of log data for meaningful comparison and analysis without scaling artefacts. The logging data may be collected from downhole sensors or may be recorded by a control system used for drilling. A computer implemented method may enable industrial scale automated filtering and normalization of logging data, including calibration to a known standard. In particular, the filtering and normalization may be used for stratigraphic analysis to correlate true vertical depth to measured depth along a wellbore.

In one aspect, a mud-gas separator vessel defines an internal region in which a slurry is adapted to be collected. The slurry defines a fluid level. A sensor is adapted to measure the fluid level. An electronic controller is in communication with the sensor and is adapted to receive measurement data. A control valve is in communication with the controller and is adapted to control discharge of the slurry. The controller is adapted to automatically control the control valve based on the measurement data and thus actively control the fluid level using the control valve. In another aspect, a method is provided for automatically maintaining the fluid level to prevent vent gas carry under from the separator vessel. In another aspect, a kit is provided for actively controlling the fluid level. In another aspect, a method of retrofitting a mud-gas separator apparatus is provided.

A drilling assembly for use in drilling of a wellbore is disclosed that in one non-limiting embodiment includes a device that detects a flow-off state, a power generator that generates electrical energy in response to a fluid flowing through the drilling assembly during the flow-off state, and a circuit that utilizes such power to perform one or more selected operations in response to the detection of the flow-off state, including, but not limited to, storing data in a memory; shutting certain devices in the drilling assembly and parking a device in a desired position.