A hydraulic pumping system for use with a subterranean well can include an actuator with a displaceable actuator member, a magnet device that displaces with the actuator member, the magnet device including at least one permanent magnet positioned between low magnetic permeability elements, and a sensor that senses a magnetic flux propagated from the magnet device. The actuator can include a cylinder, and the sensor can include an outer tube, with materials of the cylinder and outer tube having substantially a same magnetic permeability. An enclosure can be positioned exterior to the cylinder, with the sensor being positioned at least partially in the enclosure. The enclosure can be configured to focus the magnet flux, so that it propagates to the sensor.

A rod rotator assembly for an artificial lift system includes a housing configured to be supported by a carrier of the artificial lift system. The rod rotator assembly also includes a top cap configured to rotate relative to the housing, in which the top cap is configured to support a polish rod of the artificial lift system. In addition, the rod rotator assembly includes a load cell disposed within the housing. The load cell is configured to support the top cap, and the load cell is configured to output a sensor signal indicative of a load applied by the polish rod to the housing.

A sucker rod pump automated control method comprising measuring the sucker rod pump parameters, counting the sucker rod pump geometry, forming a dynamometer card of the sucker rod pump parameters. Measuring an angle of the sucker rod pump walking beam, and based on the walking beam angle value, forming a real time value of the sucker rod pump crank angle and a polished rod velocity with using geometry dependences of the sucker rod pump components. The walking beam is equipped with an angle sensor connected to a PC input and is formed to detecting position of the walking beam.

A sucker rod pump automated control method comprising measuring the sucker rod pump parameters, counting the sucker rod pump geometry, forming a dynamometer card of the sucker rod pump parameters. Measuring an angle of the sucker rod pump walking beam, and based on the walking beam angle value, forming a real time value of the sucker rod pump crank angle and a polished rod velocity with using geometry dependences of the sucker rod pump components. The walking beam is equipped with an angle sensor connected to a PC input and is formed to detecting position of the walking beam.

A load cell system for measuring rod load in a pumpjack. The system includes a tension load cell operatively coupled to a bridle between first and second bridle cables at a location longitudinally spaced between a horsehead and a bridle plate of the pumpjack. The bridle plate is coupled to the first bridle cable at a first connection point and the tension load cell is coupled to the first bridle cable at a second connection point longitudinally spaced between the bridle plate and the horsehead. The load cell system defines a third connection point longitudinally spaced between the second connection point and the horsehead. The load cell system is configured to maintain substantially constant longitudinal distances between the second connection point and each of the first and third connection points during operation of the horsehead. The load cell system is further configured to maintain a substantially constant lateral distance between the first and second bridle cables at the third connection point during operation of the horsehead.

A load cell system for measuring rod load in a pumpjack. The system includes a tension load cell operatively coupled to a bridle between first and second bridle cables at a location longitudinally spaced between a horsehead and a bridle plate of the pumpjack. The bridle plate is coupled to the first bridle cable at a first connection point and the tension load cell is coupled to the first bridle cable at a second connection point longitudinally spaced between the bridle plate and the horsehead. The load cell system defines a third connection point longitudinally spaced between the second connection point and the horsehead. The load cell system is configured to maintain substantially constant longitudinal distances between the second connection point and each of the first and third connection points during operation of the horsehead. The load cell system is further configured to maintain a substantially constant lateral distance between the first and second bridle cables at the third connection point during operation of the horsehead.

Systems and methods provide real-time optical monitoring and control of well operations using digital cameras and image analysis. The systems and methods deploy one or more digital cameras in place of or in addition to conventional sensors to capture images of a well pump during well operations. The images may then be analyzed using image analysis algorithms and programs to measure a height, position, shape, and other measurements for certain components of the well pump relative to previous images. These image-based measurements may then be used to determine various operational parameters, such as pump speed, pump load, and other operational parameters. The operational parameters may then be processed by a pump control system to optimize pump operations based on the operational parameters.

Systems and methods provide real-time optical monitoring and control of well operations using digital cameras and image analysis. The systems and methods deploy one or more digital cameras in place of or in addition to conventional sensors to capture images of a well pump during well operations. The images may then be analyzed using image analysis algorithms and programs to measure a height, position, shape, and other measurements for certain components of the well pump relative to previous images. These image-based measurements may then be used to determine various operational parameters, such as pump speed, pump load, and other operational parameters. The operational parameters may then be processed by a pump control system to optimize pump operations based on the operational parameters.

A sensor assembly can include a gyroscope, an accelerometer, and a housing assembly containing the gyroscope and the accelerometer. An axis of the gyroscope can be collinear with an axis of the accelerometer. A method of inspecting a well pumping unit can include attaching a sensor assembly to the pumping unit, recording acceleration versus time data, and in response to an amplitude of the acceleration versus time data exceeding a predetermined threshold, transforming the data to acceleration versus frequency data. A method of balancing a well pumping unit can include comparing peaks of acceleration versus rotational orientation data to peaks of acceleration due to circular motion, and adjusting a position of a counterweight, thereby reducing a difference between the peaks of acceleration due to circular motion and the peaks of the acceleration versus rotational orientation data for subsequent operation of the pumping unit.

A leveling assembly that is capable of lubrication without separating the individual leveling plates. The leveling assembly comprising: a first plate having a convex curved surface having a curvature, the first plate defining a central bore therethrough; a second plate having a concave curved surface shaped to mate with the convex curved surface; the second plate defining a central bore therethrough. One of the first or second plates defines a lubrication passageway extending from a first opening on an exterior surface thereof to a second opening on the curved surface, and a lubrication groove extending from the second opening to the central bore of the plate with the lubrication passageway.