Construction element for creating a tunnel, including a first incompressible layer of concrete and a second compressible layer securely fastened to the first layer to form a monoblock prefabricated construction element configured to be integrated in a section of the tunnel during creation of the tunnel, the second layer including a plurality of devices each having a solid body integrating an empty space.

The frost-resistant assembled initial support structure of the tunnel for supporting a surrounding rock includes a bearing layer, an elastic compressible structure and an inflatable airbag. A gap space is formed between the bearing layer and the surrounding rock, and the inflatable airbag and the elastic compressible structure are provided in the gap space; and the inflatable airbag after being inflated and the elastic compressible structure jointly fill up the gap space. A construction method includes providing the bearing layer in the tunnel, and forming the gap space between the bearing layer and the surrounding rock; providing the inflatable airbag and the elastic compressible structure in the gap space; and inflating the inflatable airbag and filling up the gap space with the inflatable airbag and the elastic compressible structure.

A cast-in-place gasket construction for concrete structures such as tunnel segments includes a gasket body having a bottom face configured to be positioned against a surface of an associated tunnel segment. First and second gasket portions of the construction extend in different directions and are connected to each other at a first joint. The gasket portions are made of an elastomeric material having a first durometer on the Shore A hardness scale. The joint comprises an elastomeric material having a second and lesser durometer on the Shore A hardness scale. A method for replacing a damaged frame-like gasket construction is also disclosed.

Construction element for creating a tunnel, including an incompressible concrete first layer and a compressible second layer securedly united to the first layer to form a monoblock prefabricated construction element to be integrated in a section of the tunnel, the second layer including a material comprising granulates aggregated by a binder, and cavities sunk into the material.

Construction element for creating a tunnel, including an incompressible concrete first layer and a compressible second layer securedly united to the first layer to form a monoblock prefabricated construction element to be integrated in a section of the tunnel, the second layer including a material comprising granulates aggregated by a binder, and cavities sunk into the material.

A gasket for concrete structures such as tunnel segments includes a gasket body having a bottom face configured to be positioned against a surface of an associated tunnel segment. First and second anchor members protrude from opposed side edges of the gasket adjacent the bottom face of the gasket. The anchor members are configured to attach the gasket to the tunnel segment during casting of a precast concrete member. The gasket body forms a groove in the concrete member and the anchor members form side channels in the groove. Should a defect be found in the original gasket, the gasket body can be removed from the groove of the concrete member relatively easily, even in the field, and a replacement gasket having corresponding anchor members can be snapped into the groove.

A cast-in-place gasket construction for concrete structures such as tunnel segments includes a gasket body having a bottom face configured to be positioned against a surface of an associated tunnel segment. First and second gasket portions of the construction extend in different directions and are connected to each other at a first joint. The gasket portions are made of an elastomeric material having a first durometer on the Shore A hardness scale. The joint comprises an elastomeric material having a second and lesser durometer on the Shore A hardness scale. A method for replacing a damaged frame-like gasket construction is also disclosed.

The present invention provides for a compressible grout mix for filling an annular gap between a tunnel rock wall surface and a tunnel liner of a tunnel in a rock formation subject to time dependent deformation after excavation and a method of filling the annular gap between a tunnel rock wall surface and a tunnel liner of a tunnel in a rock formation subject to time dependent deformation after excavation utilizing the compressible grout mix for resilient absorption of forces in the hardened state of the compressible grout mix exerted by the time dependent deformation of the rock wall surface into the tunnel opening. The method includes: a. providing the compressible grout mix comprising hydraulic binding agent, bentonite clay, polymer foam particles, water-reducing admixture, water and air, b. placing the compressible grout mix in the annular gap between the tunnel wall rock surface and the tunnel liner, and c. allowing the compressible grout mix to set, wherein the compressible grout mix in the hardened state has a compressible ratio greater than the anticipated time dependent deformation.

Construction element for creating a tunnel, including an incompressible concrete first layer and a compressible second layer securedly united to the first layer to form a monoblock prefabricated construction element to be integrated in a section of the tunnel, the second layer including a material comprising granulates aggregated by a binder, and cavities sunk into the material.

Construction element for creating a tunnel, including a first incompressible layer of concrete and a second compressible layer securely fastened to the first layer to form a monoblock prefabricated construction element configured to be integrated in a section of the tunnel during creation of the tunnel, the second layer including a plurality of devices each having a solid body integrating an empty space.