The present invention includes a method and a unit for a masonry wall system, each unit comprising a face shell wherein the interior surface has a transverse axis running from the top surface to the bottom surface of the face shell, and one or more webs having a front end and a rear end, wherein the rear end of each web is integral with or attached to the interior surface of the face shell along the transverse axis. The method for wall construction further comprising positioning one or more vertical reinforcement rods or tendons with one end embedded in a wall-foundation and laying a layer wall units on the wall-foundation such that the one or more webs of the layers of wall units are aligned, and the vertical reinforcement rods or tendons run through or are adjacent to the webs of the wall units.

A dovetailed building block includes a block body having a plurality of side surfaces. The side surfaces are constructed in an order of having a side surface with a dovetailed recess next to another surface with a dovetailed projection. The dovetailed projection of one said block body can engage the corresponding dovetailed recess of another said block body in a 90-degree cross manner. Thereupon, while in stacking a plurality of the block bodies, variety of secured and stable three-dimensional curved configuration can be built through angular engagement of one dovetailed projection of one block body and another dovetailed recess of another block body.

A polyurethane foam block can include a base having a plurality of recesses and a top surface having a plurality of connective components protruding outward from the top surface where each connective component of the plurality of connective components can align with a recess of the plurality of recesses. The polyurethane foam block can include a plurality of sidewalls extending upward from the base and defining an interior and a plurality of partitions extending from the base to the top surface to divide the block into a plurality of cavities. A wall can include base blocks and header blocks. The header blocks can be shaped and constructed similarly to the base blocks with one exception being the header blocks can include an-upward facing channel cutout. The wall can include a beam extending through channels of header blocks.

A polyurethane foam block can include a base having a plurality of recesses and a top surface having a plurality of connective components protruding outward from the top surface where each connective component of the plurality of connective components can align with a recess of the plurality of recesses. The polyurethane foam block can include a plurality of sidewalls extending upward from the base and defining an interior and a plurality of partitions extending from the base to the top surface to divide the block into a plurality of cavities. A wall can include base blocks and header blocks. The header blocks can be shaped and constructed similarly to the base blocks with one exception being the header blocks can include an-upward facing channel cutout. The wall can include a beam extending through channels of header blocks.

A construction block and a wall face structure with high durability and versatility are provided. The construction block including: a front face wall and a rear face wall being parallel to each other; a top face wall with a horizontal groove formed for inserting a horizontal reinforcement; side face walls formed with at least one vertical groove for inserting a vertical reinforcement; at least one vertical hole formed between both of the side face walls and closed off by the top face wall and opened at a bottom face; a plurality of protrusions formed on the bottom face in a shape to engage with the horizontal groove; and recessed slits respectively formed in vertical direction on each side face of the front face wall and the rear face wall, is used.

A dovetailed building block includes a block body having a plurality of side surfaces. The side surfaces are constructed in an order of having a side surface with a dovetailed recess next to another surface with a dovetailed projection. The dovetailed projection of one said block body can engage the corresponding dovetailed recess of another said block body in a 90-degree cross manner. Thereupon, while in stacking a plurality of the block bodies, variety of secured and stable three-dimensional curved configuration can be built through angular engagement of one dovetailed projection of one block body and another dovetailed recess of another block body.

Embodiments of modular building units (blocks) are disclosed that can be stacked to provide insulating concrete forms (ICFs). The blocks are formed of a foamed polymer material, such as foamed polyurethane. The blocks, when assembled together in an ICF, are configured to form one or more vertical columns of concrete and one or more horizontal beams of concrete intersecting the one or more columns, in a manner of post and beam construction. The blocks can be tightly interlocked with other blocks in a construction process. The disclosed blocks can include significant interior space for rebar and concrete to be inserted to construct the structure. Molds and methods for producing modular units are also disclosed. The molds and methods enable rapid production and removal of modular building units from the molds. Methods of constructing structures using the modular building units are also disclosed.

Embodiments of modular building units (blocks) are disclosed that can be stacked to provide insulating concrete forms (ICFs). The blocks are formed of a foamed polymer material, such as foamed polyurethane. The blocks, when assembled together in an ICF, are configured to form one or more vertical columns of concrete and one or more horizontal beams of concrete intersecting the one or more columns, in a manner of post and beam construction. The blocks can be tightly interlocked with other blocks in a construction process. The disclosed blocks can include significant interior space for rebar and concrete to be inserted to construct the structure. Molds and methods for producing modular units are also disclosed. The molds and methods enable rapid production and removal of modular building units from the molds. Methods of constructing structures using the modular building units are also disclosed.

A semi-interlocking construction block system may include blocks having prism shaped male and female fittings configured for semi-interlocking interaction. When mated the male and female fittings may engage along their respective interfacing upper bases and lower ends of their respective lateral side faces. Gaps may be defined between upper ends of their respective lateral side faces. The fittings may include arcuate edges which may be quarter rounded.

A semi-interlocking construction block system may include blocks having prism shaped male and female fittings configured for semi-interlocking interaction. When mated the male and female fittings may engage along their respective interfacing upper bases and lower ends of their respective lateral side faces. Gaps may be defined between upper ends of their respective lateral side faces. The fittings may include arcuate edges which may be quarter rounded.