A system and method for constructing an insulated concrete form (ICF) wall are provided. Vertically-oriented pairs of ICF foam panels of an ICF structure are erected above a footing, with vertical panel supports located along opposed vertical edges of each set of adjacent vertically-oriented panel pairs. An internal brace support, extending longitudinally along the structure, is installed between the individual panels of the panel pairs. Concrete is poured between the erected vertically-oriented ICF foam panels to complete the ICF wall.

A concrete wall has a back surface supported by a back panel while a decorative material is applied to an opposing front surface of the wall by hand or by pneumatic projection while the surface is still plastic, and without using bonding agents. The decorative material may be further exposed by a surface treatment before or after the front surface is floated and finished, with a sealant optionally applied thereafter. The front surface may be created by pneumatic methods or by pouring concrete into forms and removing the front panel to expose the front surface while it is still plastic but hydrated enough not to slump.

A panel is disclosed for use in construction. The panel comprises opposing surfaces that extend between first and second opposite ends. The panel also comprises a plurality of parallel (e.g. sawtooth) ridges. The ridges are provided on at least one of the opposing surfaces. The ridges extend along and adjacent to a first of the opposite ends of the panel for at least a part length thereof. The ridges are arranged to engage with and move past corresponding ridges of an adjacent panel when the panels move relative to each other in opposite directions. The ridges are further arranged so as to interfere with the ridges of the adjacent panel to resist relative movement in a reverse of the opposite direction.

The disclosure presents a composite concrete structure formwork which comprises stay in place fiberglass profiles and reinforcement to form various building and shelter structures. The structures include an interior container maintained at a set distance within an exterior container to form a void. The void is filled with wet concrete which is allowed to cure. All of the components in a preferred embodiment are formed of a fiberglass material.

The disclosure presents a reconfigurable composite floor formwork which defined by a plurality of interlocking fiberglass panels formed into profiles which may be moved and adapted to provide a concrete form for a floor or ceiling. All of the components in a preferred embodiment are formed of a fiberglass material.

The disclosure presents a formwork system which utilizes Fiber Reinforced Polymer (FRP) panels to create modular segments to form and reinforce concrete subgrade structures. The segments may be rearranged and bonded together to conform to intended dimensions of many subgrade structures. The segments are manufactured by cast molding, bonding or vacuum forming. The segments may include integrated FRP stanchions to prevent deflection of the panels during concrete placement. The stanchions also may be used for positioning structural steel or FRP rebar. FRP bars are permanently bonded to the interior sides of the panels inside the segments. In use, the assembled segments are filled with concrete. After the concrete is cured, the segments remain in place and function as external protection and reinforcement for the cured concrete.

A system and method for constructing an insulated concrete form (ICF) wall are provided. Vertically-oriented pairs of ICF foam panels of an ICF structure are erected above a footing, with vertical panel supports located along opposed vertical edges of each set of adjacent vertically-oriented panel pairs. An internal brace support, extending longitudinally along the structure, is installed between the individual panels of the panel pairs. Concrete is poured between the erected vertically-oriented ICF foam panels to complete the ICF wall.

A prefabricated concrete form with vertical spacers between fill forming cladding with cut-outs in the spacers having horizontal rebar received therethrough and received therein. Stand-offs are provided between the vertical spacers with vertical rebar received on the stand-offs. In one version, the stand-offs are attached to the horizontal rebar. In other versions, the stand-offs are attached to the spacers. A cut-out is formed in one of the claddings to form an auxiliary fill space on the outside of the cladding, which when filled with concrete, upon hardening, forms a ledge for supporting a stair structure.

Systems and methods for forming insulated sandwich walls are provided. Outer and inner support members are located between inner and outer strongbacks. Structural material for an outer wall, such as concrete, is deposited between the outer strongback and outer support member. Structural material for an inner wall is deposited between the inner strongback and inner support member. An insulating material is deposited between the outer and inner support members to form an insulating core.

In a first aspect there is disclosed a support structure assembly (10). The support structure assembly includes a first wall panel (12) operatively associated with an opposing, spaced apart second wall panel. The first wall panel (12) including a channel (14) having two spaced apart channel walls (16) connected via a transverse channel base (18). The channel (14) encloses a resilient body (20).