Disclosed is a fire-proof thermal-insulation board of aerated concrete of B02-level lightweight autoclaved sand and its preparation method. Components of the thermal-insulation board are quartz sand, lime, cement, gypsum, aluminum powder, and foam stabilizer, weight percentages of the components are: 56%60% of the quartz sand, 8%11% of the lime, 20%30% of the cement, 2%4% of the gypsum, 0.24%0.26% of the aluminum powder, and 0.02%0.03% of the foam stabilizer. The fire-proof thermal-insulation board is made of an inorganic non-metallic material with lightweight, non-inflammable property and good thermal-insulation performance. The present disclosure well solves the thermal bridge problem of external wall of the building, and has A1-level fire-proof performance and good durability with the same service life as the building. The present disclosure overcomes low product strength, and inconvenience in transportation and construction in the prior art, reduces types of admixture used in the manufacturing process, and reduces the manufacturing cost.

An insulated concrete panel comprising an insulation layer having one or more openings extending therethrough, a first concrete layer adjacent to a first surface of the insulation layer, a second concrete layer adjacent to a second surface of the insulation layer, and a wall tie received within one or more of the openings. The wall tie includes a central section received within the one or more openings of the insulation layer, a first concrete engaging at least partially embedded within the first concrete layer, and a second concrete engaging section embedded within the second concrete layer. The second concrete engaging section has a maximum width that is larger than a maximum width of the central section. The central section of the wall tie is configured to transfer shear forces and resist delamination forces between the first and second concrete layers.

An ultrastable cementitious material with nano-molecular veneer makes a cementitious material by blending 29 wt % to 40 wt % of a magnesium oxide dry powder containing 80 wt % to 98 wt % of magnesium oxide based on a final total weight of the cementitious material, with 14 wt % to 18 wt % of a magnesium chloride dissolved in water and reacting to form a liquid suspension, mixing from 2 to 10 minutes, adding a phosphorus-containing material, and allowing the liquid suspension to react into an amorphous phase cementitious material, wherein a portion of the amorphous phase cementitious material grows a plurality of crystals. The plurality of crystals are encapsulated by the amorphous phase cementitious material forming a nano-molecular veneer. A process to make the ultrastable cementitious material. A tile backer board incorporating the ultrastable cementitious material and a process for making the tile backer board.

A lightweight cementitious panel formed from a core mix is disclosed. The lightweight cementitious panel comprises one or more lightweight aggregate filler in the amount of 0.5 to 5 weight percent of the core mix, one or more binders in the amount of 35 to 75 weight percent of the core mix, rheological admixture in the amount of about 0.5 to 5 weight percent of the core mix, surfactant in the amount of 0 to 0.1 weight percent of the core mix, one or more normal weight aggregate filler in the amount of 5 to 50 weight percent of the core mix, and water in the amount of 5 to 20 weight percent of the core mix.

Prefabricated building panels combine new and unexpected element dimensions and materials with the effect of reducing overall weight and depth while simultaneously improving panel performance such as thermal insulation. As compared to former panels, prefabricated building panels according to exemplary embodiments of the invention generally include thinner concrete slabs, wider separations between concrete and support framing, and new material choices for anchors connecting slabs with framing. Exemplary panels are compliant with energy codes such as the latest ASHRAE and IECC.

An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier membrane are provided as well.

The present Cellular Concrete Filled Structural Steel Wall Frames are interconnected in three dimensions with other modular construction elements to enable the rapid construction of multi-story buildings with improved quality of construction over that found in traditional multi-story building construction techniques. These Cellular Concrete Structural Steel Wall Frames typically have a Thin Concrete Wall Panel affixed to the exterior of the structural steel, and also electrical and plumbing rough utility components installed in the Wall Frames.

Disclosed is a method and system for blending a foam modifier with foaming agent online, e.g., as may be particularly useful for gypsum or cement slurries. The foam modifier comprises a fatty alcohol that is added to a gypsum or cement slurry that includes foaming agent, such as an alkyl sulfate surfactant. The fatty alcohol can be a C.sub.6-C.sub.16 fatty alcohol in some embodiments. The use of such a foam modifier can be used, for example, to stabilize the foam, reduce waste of foaming agent, improve void size control in the final product, and improve the gypsum board manufacturing process.

An exterior sheathing cementitious panel which prevents water penetration and air leakage is provided. Methods for manufacturing exterior sheathing cementitious panels with a highly efficient integrated air/water barrier membrane are provided as well.

A building module comprising a bearing wall element having the form of a rectangular parallelepiped with openings intended for installation of window and/or door units and/or hinged elements, heat-insulating, reinforcing and finishing layers, having the same surface area, successively attached onto a bearing wall reinforced concrete element, the said surface area indents from an edge of the bearing wall element along the perimeter, the bearing wall element is made of lightweight reinforced concrete comprising a concrete mixture with lightweight fillers and a spatial frame formed by plane reinforced frames interconnected in a horizontal plane and embedded connectors and transport loops located on an outer edge, with extra reinforcing elements having a form of parallel rods positioned in an upper part of the spatial frame are located between plane frames, and the spatial frame is filled with concrete and is made using lightweight filler.