A process for the production of particle board, MDF board or HDF board includes the step of recycling particle board material, MDF and/or HDF board material in which recycled chips and/or recycled wood fibers are produced. The process includes the step in which the particle board material, the MDF and/or HDF board material is wetted, heated and pressurized, such that this material is kept under pressure and at an elevated temperature for a certain time. The process involves the step of supplying the recycled chips and/or the recycled wood fibers as base material in a production process of particle board, MDF board or HDF board.

A building wall includes an exterior surface and an interior surface. The exterior surface faces the exterior of the building and the interior surface faces an interior room of the building. The wall has a total wall thermal resistance between the exterior surface and the interior surface. The wall includes a structural member positioned between the exterior surface and the interior surface, and the structural member is configured to bear at least a portion of a vertical load of the wall. An insulated composite wall panel is positioned between the structural member and the interior surface. The insulated composite wall panel includes a skin layer including glass fibers and a cellulose fiber insulation board attached with a resin to a first surface of the skin layer. The thermal resistance of the cellulose fiber insulation board comprises the greatest component of the total wall thermal resistance.

The present invention relates generally to composite products, in particular glass-based composite products, and the manufacture thereof.

The present invention relates to an improved formaldehyde-free coated fibrous substrate. The coating includes a crosslinked binder system which forms three dimensional networks when heat cured. After the coating is applied to the back of fibrous substrate and cured, the coating is capable of hygroscopic expansion which imparts excellent anti-sag properties. The coating is compatible with other coating systems with neutral or mild alkaline pH. The improvement being the binding system is neutralized with a volatile base so that it evaporates quickly so as not to hinder the cross-linking reaction.

The present invention relates to an improved formaldehyde-free coated fibrous substrate. The coating includes a crosslinked binder system which forms three dimensional networks when heat cured. After the coating is applied to the back of fibrous substrate and cured, the coating is capable of hygroscopic expansion which imparts excellent anti-sag properties. The coating is compatible with other coating systems with neutral or mild alkaline pH. The improvement being the binding system is neutralized with a volatile base so that it evaporates quickly so as not to hinder the cross-linking reaction.

Described herein is a coated building panel having a body and a surface coating atop the body, the surface coating comprising inorganic pigment and a polymeric dispersant comprising a polymer backbone and pendant side chains extending from the polymer backbone; wherein the surface coating comprises a liquid carrier in an amount less than about 1 wt. % based on the total weight of the surface coating.

Described herein is a coated building panel having a body and a surface coating atop the body, the surface coating comprising inorganic pigment and a polymeric dispersant comprising a polymer backbone and pendant side chains extending from the polymer backbone; wherein the surface coating comprises a liquid carrier in an amount less than about 1 wt. % based on the total weight of the surface coating.

Described herein is an stain and sag resistant acoustic building panel comprising a porous body formed from building material and latex binder, wherein the building material may include fibers and filler and at one of the building materials has been pre-treated with a charge-modifying component, thereby enhancing the sag-resistance of the building panel.

Described herein is an stain and sag resistant acoustic building panel comprising a porous body formed from building material and latex binder, wherein the building material may include fibers and filler and at one of the building materials has been pre-treated with a charge-modifying component, thereby enhancing the sag-resistance of the building panel.

A sheathing panel includes a barrier overlay secured to a panel; wherein the sheathing panel is bulk water resistant and has at least one of the following properties: a water vapor transmission rate of at least 7.0 grams per square meter per 24 hours (grams/m.sup.2/24 hours) as determined by ASTM E96-15 procedure A at 73° F. and 50% relative humidity (RH), a water vapor permeance of at least 1.3 perms as determined by ASTM E96-15 procedure A at 73° F. and 50% relative humidity (RH), or an air infiltration rate of less than 0.2 liters per second per square meter (L/s-m.sup.2) at 75 pascals (Pa) as determined by ASTM E2357-11.