An example pre-assembled wall panel may include a panel frame which includes a plurality of studs connected to opposing end members, first and second wall boards connected to opposite first and second sides of the panel frame, a plurality of spacers attached to at least one of the first and second wall boards and configured to support a finish panel in a spaced relation from the at least one of the first and second wall boards; and a pipe disposed between the first and second wall boards and extending between the opposing end members, wherein the pipe includes a pipe diverter, and wherein a free end of the pipe diverter passes through an opening in the first wall board or the second wall board.

The article includes a first layer having a backing and upstanding posts or fibrous loop protruding from the backing and a second layer of at least one of dried or cured composite including at least one of gypsum, lime, or cement. The fibrous loop includes at least one of arcuate portions projecting from the first surface of the backing web, a knitted fibrous web, or a needle-punched nonwoven web. The upstanding posts may have at least one of the following features: a density of up to 248 per square centimeter, a proximal end attached to the backing and a distal end larger in area than a cross-sectional area of the proximal end with the distal end having overhanging portions extending in at least two opposing directions, or a proximal end attached to the backing and a distal end with no overhanging portion. Methods of making the article are also described.

A wall/roof panel includes (a) a faade that has (i) an outer surface that defines a front surface of the panel and (ii) a rear surface and (b) a structural element connected to and supporting the faade.

A panelized building system and method of construction utilizing a rigid framing combined with foam insulation is disclosed. The system may include a metal roof panel, at least one metal wall panel, a floor panel, at least one metal corner post and at least one foundational component. A single layer of foam insulation encapsulates partially fills a rigid framing and may be molded against a non-stick surface or bonded to an exterior building material. In either case, a single monolithic piece is formed. A utility cavity may be formed interior to the single layer of foam insulation. The exterior face may be textured, undulated, radiused, or shaped in myriad ways.

A modular device adapted for subdividing room space, the modular device comprising: a panel comprising a corrugated portion positioned between a first planar surface and a second planar surface of the panel, wherein the peaks of the corrugated portion are in engagement with the first planar surface, wherein the troughs of the corrugated portion are in engagement with the second planar surface; the first planar surface and the second planar surface each having a first end and a second end; wherein the first and second ends of the first planar surface are respectively opposite relatively to the first and second ends of the second planar surface; the second planar surface is parallel to the first planar surface; wherein the corrugations are is parallel to the vertical axis of the panel; a concave female portion positioned along the vertical axis in the panel, wherein the concave female portion is formed from at least: the first end of the first planar surface, the first end of the second planar surface, and a curved portion from the corrugated portion; a convex male portion positioned along the vertical axis of the panel, wherein the convex male portion is positioned outside of the second end of the first planar surface and the second end of the second planar surface; wherein to extend the length of the panel, the convex male portion of a first panel is adapted to engage with the concave female portion of a second panel.

A panelized building system and method of construction utilizing a rigid framing combined with foam insulation is disclosed. The system may include a metal roof panel, at least one metal wall panel, a floor panel, at least one metal corner post and at least one foundational component. A single layer of foam insulation encapsulates partially fills a rigid framing and may be molded against a non-stick surface or bonded to an exterior building material. In either case, a single monolithic piece is formed. A utility cavity may be formed interior to the single layer of foam insulation. The exterior face may be textured, undulated, radiused, or shaped in myriad ways.

An example apparatus is disclosed that may be a utility panel that may include an exterior panel, a plurality of studs coupled to the exterior panel, a hat channel coupled to the plurality of studs opposite the exterior panel, wherein the hat channel is perpendicular to the studs, and an interior panel coupled to the hat channel opposite the plurality of studs. An example method is disclosed for coupling a wall panel to a beam.

A method of assembling a corrugated structure formed of corrugated metal plates. The corrugated structure may include corrugations extending transversely of the longitudinal length of said corrugated structure. At least some of said corrugated metal plates may include a longitudinal flange extending from each longitudinal edge and a transverse flange extending from each transverse edge. At least some of the flanges may include alignment features. The method includes: bringing adjacent plates into abutting relationship such that alignment features on adjacent plates matingly engage; installing fasteners through aligned holes to secure abutting plates; and repeating said bringing and said installing as necessary until said corrugated structure is assembled.

A method of making a corrugated metal deck assembly including an elongated corrugated metal deck portion having substantially longitudinally extending, generally U-shaped peaks and valleys. One or more support channels are formed integrally with the corrugated metal deck portion prior to casting concrete thereon. Each of the support channels are configured with a generally U-shaped cross-section having generally opposed side walls having leg portions extending generally laterally inwardly from the corresponding side walls and defining a slot facing generally downwardly from the corrugated metal deck. The support channels are adapted for receiving therethrough and supportably engaging at least portions of anchors or support items. The slots may be provided with one or more internal threads into which externally threaded portions of anchors or support items may be screwed to fixedly attach the anchors or support items to the one or more integrated support channels.

In one implementation, a metal deck is provided that includes a plurality of deck components formed in a contiguous metal sheet. Each of the deck components includes a plurality of folded ribs formed along the length of the metal deck. Each of the plurality of folded ribs are configured such that one or more trusses of a building may fit between the plurality of folded ribs. The metal deck may be used to complete the structural diaphragm without using concrete.