Core element for sandwich elements, wherein the core element has at least two hemisphere panels which are combined with one another, wherein each hemisphere panel has, between planar portions, and spaced apart from one another, uniform hemispherical elevations, wherein the two or in each case two hemisphere panels face one another by way of their elevations, wherein, with two or in each case two hemisphere panels combined with one another, the elevations of one hemisphere panel each bear with their apexes or apex surfaces against a planar portion of the other hemisphere panel, and wherein two hemisphere panels are connected to one another by virtue of the elevations being connected, in the region of their apexes or apex surfaces, to the planar portion of the other or another hemisphere panel against which they bear. Moreover, the invention also relates to the use of a core element and to a method for producing a core element.

A method for manufacturing a three-dimensionally deformed plate made of a wood fiber material comprises providing a prefabricated, flat wood fiber material plate as the original plate, preheating the original plate in sections, wetting the preheated section of the original plate with an atomized liquid mixture of water and a separating agent, introducing a section of the original plate that is preheated and wetted with a liquid mixture of water and a separating agent between two rollers of a molding station, wherein the rollers respectively provide a corrugated profile in the peripheral direction of the external surface, such that the original plate is being deformed in sections into a plate with a wave shape, wherein rollers are being used, the respective profiling of which has half-waves which follow one another in the peripheral direction and which at least partially have a different extension in the peripheral direction.

Prefabricated wall assemblies for the construction of buildings have a corrugated panel and preferably include at least one backside panel. The corrugated panel has one or more vertical channels and several horizontal channels. The vertical channels extend the entire panel height and are recessed from the front face. The horizontal channels extending the entire panel width and are also recessed from the front face so they intersect with the vertical channel. The horizontal channels are almost as wide as the vertical channels, and are greater than one-half the vertical channel width. The backside panel is connected to the corrugated panel to form a structural panel assembly. The backside panel can be a shear panel or other backside flat panel, a backside corrugated panel symmetrically mirroring the corrugated panel, a backside corrugated panel asymmetrically mirroring the corrugated panel, a sandwiched corrugated panel, a relief panel or any combination thereof.

A core layer suitable for a multilayer composite including at least one surface layer and one core layer, the surface layer arranged to at least partially cover the core layer and be fixedly connected thereto, wherein the core layer has elements composed of wood, which elements have plate-like regions arranged in zig-zag-shaped fashion, wherein a plate-like zig region of an element with an adjoining plate-like zag region of the element form a common edge between them, in such a way that the wood element of zig-zag-shaped form is formed, wherein elements of zig-zag-shaped form are arranged in the core layer such that two such edges of two different elements cross one another at a non-zero angle, and wherein the two elements are fixedly connected to one another at the crossing point. In one embodiment, a wood element of zig-zag-shaped form may be adhesively bonded to a planar wood element.

The invention describes a device and method for making corrugated products. The device can be used with any substrate and includes, at least, first and second drive rollers for driving a middle substrate and a single wall corrugated product. In other embodiments the invention includes upper drive rollers, lower drive rollers and middle drive rollers for driving an upper substrate, a lower substrate and a middle substrate. The middle substrate is driven between the upper and lower substrates at a higher velocity to form flutes that are anchored between the upper an lower substrates thereby forming a corrugated product. The invention also provides for customized corrugated products having multiple fluted substrates in various desirable arrangements. Examples of such products include mattress, partition panels, other furniture and construction products.

A composite structural panel for use in bridge structures, and method of manufacturing same, comprises a top panel and a bottom panel separated by and attached to at least one, but preferably a plurality, of structural composite preforms which may be fabricated by a continuous manufacturing process and may be saturated by resin using a continuous wetting process. The composite preforms may take any cross-sectional shape but are preferably trapezoidal. The top and bottom panels may be fabricated from a plurality of layers of woven fabric layers and non-woven fabric layers which are saturated with a resin that is subsequently cured using cure processes known in the art. The composite structural panel of the invention is usable as a flat structural member for use as bridge decking, ramps, trestles, and any application requiring a structural panel.

A laminated board is secured to the inner wall of a cavity wall construction to establish a defined spacing between the inner and outer walls and prevent excess mortar from bridging to the inner wall. The laminated board has a series of spaced sockets into which fasteners may project into the face of the inner wall or framing thereof to secure the outer wall. The board is installed prior to the construction of the outer wall and establishes a minimum spacing or gap between the walls based upon the thickness of the board. The outer wall is constructed immediately adjacent to the outer face of the laminated board. The board is impervious and eliminates bridging by the mortar, eliminates transfer of bulk water from the exterior finish to the inner wall and provides an air conduit to exhaust even the minimal amounts of vapor that will occur in the cavity.

Composite building panels and a method for manufacturing a composite building panel are disclosed. A preferred embodiment of a composite building panel comprises a cold rolled steel frame and at least one reinforcing stud. The stud of the preferred embodiment is located within the space defined by the frame and coupled to the frame at the stud's base. The exemplary stud comprises two flanges extending from the base. The flanges of the preferred stud each have a lip at an end distal to the base bent toward each other. Experiments show that the lips on the flanges of the reinforcing studs significantly increase the structural strength of a composite building panel. An alternate preferred embodiment of another composite building panel comprises two boards and at least one reinforcing stud. The exemplary boards face opposite directions, are coupled to each other, and form a space between the two boards.

A system for manufacturing a three-dimensionally deformed plate made of a wood fiber material comprises a preheating station, a wetting device, and a molding station including two rollers spaced apart for receipt of a preheated and wetted flat wood fiber material plate therebetween. The rollers respectively include an external surface including a wave-shaped profiling in the peripheral direction, wherein the respective profiling has half-waves which follow one another in the peripheral direction, and which have a different extension in the peripheral direction

A method of making a metal frame that will be used to make metal panels that will be used to fabricate modular metal buildings. Currently, the metal frames are manufactured through forming processes, however, the steps adopted end up generating greater difficulty in the conformation of the metal sheet, and, consequently, increase in the manufacturing time; as well as, they cannot achieve a higher degree of quality, which reduces the added value of the metal frame and can lead to greater difficulty of assembly, lower productivity and higher labor cost. The ideal method, comprises of modular plates (1) that are formed by galvanized sheet frames (2), which are manufactured by the method with 22 forming steps through a roll forming machine (7) with profiling rolls (9) with specific frames (10), and each step has a roll (9) and a set of support rollers (12) for each forming step.