The present disclosure generally relates to thermoplastic truss structures and methods of forming the same. The truss structures are formed using thermoplastic materials, such as fiber reinforced thermoplastic resins, and facilitate directional load support based on the shape of the truss structure. In one example, multiple two-dimensional patterns of fiber reinforced thermoplastic resin are disposed on one another in a saw tooth pattern, sinusoidal pattern, or other repeating pattern, and adhered to one another in selective locations. The two dimensional patterns may then be expanded in a third dimension to form a three-dimensional, cross-linked truss structure. The three-dimensional, cross-linked truss structure may then be heated or otherwise treated to maintain the three-dimensional shape.

The present disclosure generally relates to thermoplastic truss structures and methods of forming the same. The truss structures are formed using thermoplastic materials, such as fiber reinforced thermoplastic resins, and facilitate directional load support based on the shape of the truss structure. In one example, multiple two-dimensional patterns of fiber reinforced thermoplastic resin are disposed on one another in a saw tooth pattern, sinusoidal pattern, or other repeating pattern, and adhered to one another in selective locations. The two dimensional patterns may then be expanded in a third dimension to form a three-dimensional, cross-linked truss structure. The three-dimensional, cross-linked truss structure may then be heated or otherwise treated to maintain the three-dimensional shape.

A multi-functional composite structure has a modular design that can be altered depending on an extreme environment in which the structure will be exposed such as hazardous radiation, micro-meteoroid and orbital debris impacts, extreme temperature changes, etc. The material combinations employed in the multi-functional composite structure provide a supporting structure with low weight and maximum protection from radiation, debris impacts and temperature variations.

A fire delaying wall panel is provided that comprises a layer of cellular cardboard, comprising cell spaces surrounded by cardboard, the layer of cellular cardboard comprising a paper sheet on a first surface of the layer of cellular cardboard. Preferably, inert grains that are inert in fire, such as perlite and/or vermiculite grains are provided, in the cell spaces. A layer of fire resistant adhesive is provided on the paper sheet. A layer of iron or glass netting or a fiber mat is embedded in the layer of fire resistant adhesive, the fire resistant adhesive covering the paper sheet in mazes of the iron netting.

A construction element includes at least one module with a rectangular parallelepiped shape, hollow and made of a composite material. The module is delimited by an enclosure with four panels, two first opposing parallel panels and two second panels perpendicular to the first panels. The second panels include at least one groove parallel to the first panels. Each second panel is extended on one side by an L-shaped profile and on the other side by a flat profile. The profiles are elements protruding outwards, parallel to the groove.

A construction element includes at least one module with a rectangular parallelepiped shape, hollow and made of a composite material. The module is delimited by an enclosure with four panels, two first opposing parallel panels and two second panels perpendicular to the first panels. The second panels include at least one groove parallel to the first panels. Each second panel is extended on one side by an L-shaped profile and on the other side by a flat profile. The profiles are elements protruding outwards, parallel to the groove.

A multiple support wall structure according to the present invention includes: a pair of top and bottom support plates that has a plurality of rectangular projective islands separated by lattice-shaped projections protruding in the shape of a go board, and protruding upward in the opposite direction to the lattice-shaped projections; and a intermediate reinforcing plate that is disposed between the top and bottom support plates, has upward projective insertions protruding in a shape corresponding to the rectangular islands to be fitted in the rectangular islands of the top support plate, has top grooves formed laterally and longitudinally between the upward projective insertions to fit the lattice-shaped projections, has downward projective insertions formed in the same shape as but in the opposite direction to the upward projective insertions in spaces diagonally adjacent to the upward projective insertions, and has bottom grooves formed laterally and longitudinally between the downward projective insertions.

An example method for manufacturing a multicellular structure for acoustic damping is described that includes applying a porogen material to a solid support, inserting a multicellular frame into the solid support and through the porogen material so as to fill cells of the multicellular frame with the porogen material, fusing the porogen material, removing the multicellular frame from the solid support, and the multicellular frame contains a suspended fused porogen network attached to walls of the cells of the multicellular frame. The method also includes applying a solution to the suspended fused porogen network in the cells of the multicellular frame to percolate the suspended fused porogen network, curing the solution, and removing the suspended fused porogen network from the multicellular frame resulting in porous septum membranes of the cured solution in cells of the multicellular frame.

An insulating panel (1) comprises a first sheet (2), a second sheet (3) with an insulating foam (4) therebetween. The foam may, for example be a polyurethane foam, polyisocyanurate foam or a phenolic foam. The first and second sheets (2, 3) are metal such as steel, for example a galvanised or coated sheet. At least one reinforcing element (20) is provided within the insulating foam (body (4) and extends between the first and second sheets (2, 3). The reinforcing element (20) extends longitudinally along at least part of the length of the panel (1). For enhanced structural strength there are at least two reinforcing elements (20) which are spaced-apart between the side marginal edges of the panel (1). The reinforcing element (20) comprises a first flange (21), a second flange (22) and a web (23) extending between the flanges. The reinforcing element (20) is adapted to interengage with the insulating foam body (4) during manufacture. The element (20) has a plurality of through holes (25) at least in the web (23) thereof to facilitate passage of reacting foam. The web may also have keying features such as ribs (29) or the like. The ribs (29) may be pressed out to enhance the structural strength/stiffness of the elements (27). Similarly, the metal in the region of the holes (25) may be provided with pressed ribs to enhance structural strength.

An insulating panel (1) comprises a first sheet (2), a second sheet (3) with an insulating foam (4) therebetween. The foam may, for example be a polyurethane foam, polyisocyanurate foam or a phenolic foam. The first and second sheets (2, 3) are metal such as steel, for example a galvanised or coated sheet. At least one reinforcing element (20) is provided within the insulating foam (body (4) and extends between the first and second sheets (2, 3). The reinforcing element (20) extends longitudinally along at least part of the length of the panel (1). For enhanced structural strength there are at least two reinforcing elements (20) which are spaced-apart between the side marginal edges of the panel (1). The reinforcing element (20) comprises a first flange (21), a second flange (22) and a web (23) extending between the flanges. The reinforcing element (20) is adapted to interengage with the insulating foam body (4) during manufacture. The element (20) has a plurality of through holes (25) at least in the web (23) thereof to facilitate passage of reacting foam. The web may also have keying features such as ribs (29) or the like. The ribs (29) may be pressed out to enhance the structural strength/stiffness of the elements (27). Similarly, the metal in the region of the holes (25) may be provided with pressed ribs to enhance structural strength.